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IAC Assessment: UD0538
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IAC Assessment: UD0538
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IAC Center University of Dayton
Assessment Year 1998
Principal Product Aluminum & Cast Iron Automotive Parts
NAICS n/a
SIC 3365 - Aluminum Foundries
Sales $10,000,000-$50,000,000
# of Employees 225
Plant Area (Sq.Ft.) 100,000
Annual Production 8,000,000 Pieces
Production Hrs. Annual 7,800
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $225,815 10,604,631 kWh $0.02
Electricity Demand $271,102 19,560 kW-months/year $13.86
Natural Gas $24,786 5,545 MMBtu $4.47
TOTAL ENERGY COSTS $527,583
RECOMMENDED SAVINGS* $266,102 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $213,299
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Electricity Usage Electricity Demand Personnel Changes
$ kWh $ kW-months/year $ $
01: 3.7391 IMPLEMENT A MAINTENANCE PROGRAM TO KEEP RACKS AND TANKS FREE OF RUST, CRACKS, OR CORROSION Savings:
$211,528
Cost:
$50,000
- - - - $211,528 - -
-
kWh
-
-
kW-months/year
$211,528
-
$
02: 4.4230 MOVE PRODUCT USING MECHANICAL MEANS Savings:
$44,426
Cost:
$3,000
- - - - $44,426 - -
-
kWh
-
-
kW-months/year
$44,426
-
$
03: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$8,377
Cost:
$(-10,000)
$3,655 171,747 $3,722 264 $1,000 - $3,655
171,747
kWh
$3,722
264
kW-months/year
$1,000
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,771
Cost:
$5,737
$668 31,360 $1,103 80 - - $668
31,360
kWh
$1,103
80
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$266,102
Cost:
$48,737
$4,323 203,107 $4,825 344 $256,954 - $4,323
203,107
kWh
$4,825
344
kW-months/year
$256,954
-
$
TOTAL IMPLEMENTED Savings:
$213,299
Cost:
$55,737
$668 31,360 $1,103 80 $211,528 - $668
31,360
kWh
$1,103
80
kW-months/year
$211,528
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Personnel Changes Electricity Usage Electricity Demand Personnel Changes