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IAC Assessment: UD0547
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IAC Assessment: UD0547
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IAC Center University of Dayton
Assessment Year 1998
Principal Product Fuel and oil filters
NAICS n/a
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $100,000,000-$500,000,000
# of Employees 1,100
Plant Area (Sq.Ft.) 300,000
Annual Production 18,000,000 Pounds
Production Hrs. Annual 5,800
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $621,671 23,917,351 kWh $0.03
Electricity Demand $838,122 59,568 kW-months/year $14.07
Natural Gas $354,676 83,991 MMBtu $4.22
TOTAL ENERGY COSTS $1,814,469
RECOMMENDED SAVINGS* $616,399 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $464,698
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Other Liquid (haz) Personnel Changes Administrative Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Electricity Fees Other Liquid (haz) Personnel Changes Administrative Changes Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ $ $ gal $ $ $ $ $ $ $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$228,030
Cost:
$30,000
- - - - $900 - - - $330 - - - - - $226,800 - -
-
kWh
-
-
kW-months/year
$900
-
$
-
-
gal
$330
-
$
-
-
$
-
-
$
$226,800
-
$
02: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$143,713
Cost:
$70,000
$50,663 2,484,174 $93,050 6,624 - - - - - - - - - - - - $50,663
2,484,174
kWh
$93,050
6,624
kW-months/year
-
-
$
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
03: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$181,440
Cost:
$75,000
- - - - - - - - $181,440 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
gal
$181,440
-
$
-
-
$
-
-
$
-
-
$
04: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$19,335
Cost:
$28,000
$6,549 321,219 $10,369 744 - - - - - - $2,417 - - - - - $6,549
321,219
kWh
$10,369
744
kW-months/year
-
-
$
-
-
gal
-
-
$
$2,417
-
$
-
-
$
-
-
$
05: 3.5146 UTILIZE A CENTRAL COOLANT SYSTEM FOR CLEANING AND REUSE OF METAL WORKING FLUID Savings:
$7,988
Cost:
$11,200
- - - - - - $1,177 - - - - - $6,811 - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,177
-
gal
-
-
$
-
-
$
$6,811
-
$
-
-
$
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$7,918
Cost:
-
$3,252 159,437 $4,666 336 - - - - - - - - - - - - $3,252
159,437
kWh
$4,666
336
kW-months/year
-
-
$
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$16,126
Cost:
$57,752
$7,286 357,268 $8,840 629 - - - - - - - - - - - - $7,286
357,268
kWh
$8,840
629
kW-months/year
-
-
$
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$11,849
Cost:
$500
$5,324 261,137 $6,525 468 - - - - - - - - - - - - $5,324
261,137
kWh
$6,525
468
kW-months/year
-
-
$
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$616,399
Cost:
$272,452
$73,074 3,583,235 $123,450 8,801 $900 - $1,177 - $181,770 - $2,417 - $6,811 - $226,800 - $73,074
3,583,235
kWh
$123,450
8,801
kW-months/year
$900
-
$
$1,177
-
gal
$181,770
-
$
$2,417
-
$
$6,811
-
$
$226,800
-
$
TOTAL IMPLEMENTED Savings:
$464,698
Cost:
$191,252
$22,411 1,099,061 $30,400 2,177 $900 - - - $181,770 - $2,417 - - - $226,800 - $22,411
1,099,061
kWh
$30,400
2,177
kW-months/year
$900
-
$
-
-
gal
$181,770
-
$
$2,417
-
$
-
-
$
$226,800
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ gal $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Other Liquid (haz) Personnel Changes Administrative Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Electricity Fees Other Liquid (haz) Personnel Changes Administrative Changes Ancillary Material Cost Primary Product