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IAC Assessment: UD0549
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IAC Assessment: UD0549
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IAC Center University of Dayton
Assessment Year 1998
Principal Product Die sets for can tooling
NAICS n/a
SIC 3544 - Special Dies, Tools, Jigs & Fixtures
Sales $1,000,000-$5,000,000
# of Employees 43
Plant Area (Sq.Ft.) 13,000
Annual Production 4,800 Pieces
Production Hrs. Annual 6,600
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $20,096 773,154 kWh $0.03
Electricity Demand $24,482 1,740 kW-months/year $14.07
Natural Gas $1,419 271 MMBtu $5.24
TOTAL ENERGY COSTS $47,807
RECOMMENDED SAVINGS* $342,009 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,042
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Administrative Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $ $ $
01: 4.112 REPLACE OLD MACHINE WITH NEW AUTOMATIC MULTI-STATION TOOL Savings:
$322,350
Cost:
$250,000
- - - - - - - - $35,700 - - - $286,650 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$35,700
-
$
-
-
$
$286,650
-
$
02: 4.432 CROSS-TRAIN PERSONNEL TO AVOID LOST TIME Savings:
$12,682
Cost:
-
- - - - - - - - $12,682 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$12,682
-
$
-
-
$
-
-
$
03: 3.3128 UTILIZE OTHER METHODS TO REMOVE CONTAMINANTS Savings:
$3,343
Cost:
$1,000
- - - - - - $225 - $306 - $2,812 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$225
-
gal
$306
-
$
$2,812
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,070
Cost:
$3,903
$1,043 40,152 $1,027 73 - - - - - - - - - - $1,043
40,152
kWh
$1,027
73
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
05: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$736
Cost:
-
$736 28,429 - - - - - - - - - - - - $736
28,429
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$624
Cost:
$500
- - - - $624 120 - - - - - - - - -
-
kWh
-
-
kW-months/year
$624
120
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
07: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$204
Cost:
$250
$103 4,103 $101 7 - - - - - - - - - - $103
4,103
kWh
$101
7
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$342,009
Cost:
$255,653
$1,882 72,684 $1,128 80 $624 120 $225 - $48,688 - $2,812 - $286,650 - $1,882
72,684
kWh
$1,128
80
kW-months/year
$624
120
MMBtu
$225
-
gal
$48,688
-
$
$2,812
-
$
$286,650
-
$
TOTAL IMPLEMENTED Savings:
$14,042
Cost:
$500
$736 28,429 - - $624 120 - - $12,682 - - - - - $736
28,429
kWh
-
-
kW-months/year
$624
120
MMBtu
-
-
gal
$12,682
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Administrative Changes Primary Raw Material