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IAC Assessment: UD0552
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IAC Assessment: UD0552
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IAC Center University of Dayton
Assessment Year 1998
Principal Product Botts, nuts, screws, rivets and washers
NAICS n/a
SIC 3452 - Bolts, Nuts, Rivets, And Washers
Sales $5,000,000-$10,000,000
# of Employees 57
Plant Area (Sq.Ft.) 21,000
Annual Production 750,000,000 Pieces
Production Hrs. Annual 4,500
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $33,783 1,550,117 kWh $0.02
Electricity Demand $63,612 4,128 kW-months/year $15.41
Natural Gas $9,748 1,628 MMBtu $5.99
TOTAL ENERGY COSTS $107,143
RECOMMENDED SAVINGS* $235,436 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $2,618
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $ $ $
01: 4.122 DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS Savings:
$199,687
Cost:
-
- - - - - - - - $115,312 - $56,250 - $28,125 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$115,312
-
lb
$56,250
-
$
$28,125
-
$
-
-
$
02: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$9,000
Cost:
$12,000
- - - - - - - - - - $9,000 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$9,000
-
$
-
-
$
-
-
$
03: 3.3128 UTILIZE OTHER METHODS TO REMOVE CONTAMINANTS Savings:
$18,478
Cost:
$1,800
- - - - - - $2,812 - - - $10,125 - - - $5,541 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,812
-
gal
-
-
lb
$10,125
-
$
-
-
$
$5,541
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,681
Cost:
$7,118
$1,217 55,979 $2,464 160 - - - - - - - - - - - - $1,217
55,979
kWh
$2,464
160
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,972
Cost:
-
$683 31,360 $1,289 83 - - - - - - - - - - - - $683
31,360
kWh
$1,289
83
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$1,132
Cost:
$600
$392 17,878 $740 48 - - - - - - - - - - - - $392
17,878
kWh
$740
48
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,486
Cost:
$2,000
$315 14,361 - - $1,171 202 - - - - - - - - - - $315
14,361
kWh
-
-
kW-months/year
$1,171
202
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$235,436
Cost:
$23,518
$2,607 119,578 $4,493 291 $1,171 202 $2,812 - $115,312 - $75,375 - $28,125 - $5,541 - $2,607
119,578
kWh
$4,493
291
kW-months/year
$1,171
202
MMBtu
$2,812
-
gal
$115,312
-
lb
$75,375
-
$
$28,125
-
$
$5,541
-
$
TOTAL IMPLEMENTED Savings:
$2,618
Cost:
$2,600
$707 32,239 $740 48 $1,171 202 - - - - - - - - - - $707
32,239
kWh
$740
48
kW-months/year
$1,171
202
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost