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IAC Assessment: UD0555
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IAC Assessment: UD0555
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IAC Center University of Dayton
Assessment Year 1998
Principal Product Gray iron & ductile castings
NAICS n/a
SIC 3321 - Gray And Ductile Iron Foundries
Sales $10,000,000-$50,000,000
# of Employees 320
Plant Area (Sq.Ft.) 165,000
Annual Production 60,000,000 Pounds
Production Hrs. Annual 5,500
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,826,403 47,958,383 kWh $0.04
Electricity Demand $560,729 156,192 kW-months/year $3.59
Natural Gas $341,077 83,518 MMBtu $4.08
TOTAL ENERGY COSTS $2,738,893
RECOMMENDED SAVINGS* $417,936 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $272,109
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $
01: 4.511 EXPAND OPERATIONS INTO UNUSED SPACE Savings:
$237,283
Cost:
$1,313,000
- - - - - - - - $222,750 - $14,533 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$222,750
-
$
$14,533
-
$
-
-
$
02: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$123,160
Cost:
$115,000
- - - - - - - - - - - - $123,160 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
$123,160
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$22,667
Cost:
$20,000
- - - - $22,667 6,570 - - - - - - - - -
-
kWh
-
-
kW-months/year
$22,667
6,570
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
04: 3.1161 ELIMINATE/REDUCE AN OPERATION Savings:
$17,490
Cost:
-
- - - - - - $1,890 - - - $15,600 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,890
-
lb
-
-
$
$15,600
-
$
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$11,454
Cost:
-
$9,925 263,189 $1,529 426 - - - - - - - - - - $9,925
263,189
kWh
$1,529
426
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,882
Cost:
$17,546
$5,010 132,181 $872 243 - - - - - - - - - - $5,010
132,181
kWh
$872
243
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$417,936
Cost:
$1,465,546
$14,935 395,370 $2,401 669 $22,667 6,570 $1,890 - $222,750 - $30,133 - $123,160 - $14,935
395,370
kWh
$2,401
669
kW-months/year
$22,667
6,570
MMBtu
$1,890
-
lb
$222,750
-
$
$30,133
-
$
$123,160
-
$
TOTAL IMPLEMENTED Savings:
$272,109
Cost:
$1,330,546
$14,935 395,370 $2,401 669 - - $1,890 - $222,750 - $30,133 - - - $14,935
395,370
kWh
$2,401
669
kW-months/year
-
-
MMBtu
$1,890
-
lb
$222,750
-
$
$30,133
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material