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IAC Assessment: UD0556
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IAC Assessment: UD0556
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IAC Center University of Dayton
Assessment Year 1998
Principal Product Corrugated boxes and shipping containers
NAICS n/a
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $10,000,000-$50,000,000
# of Employees 125
Plant Area (Sq.Ft.) 175,000
Annual Production 66,000 Tons
Production Hrs. Annual 6,600
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $96,797 4,762,310 kWh $0.02
Electricity Demand $156,812 10,176 kW-months/year $15.41
Natural Gas $225,791 63,672 MMBtu $3.55
TOTAL ENERGY COSTS $2,673,900
RECOMMENDED SAVINGS* $227,563 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $227,563
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ $ $ $
01: 4.1220 DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS Savings:
$189,046
Cost:
-
- - - - - - - - $2,700 - $4,538 - $762 - $181,046 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$2,700
-
$
$4,538
-
$
$762
-
$
$181,046
-
$
02: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$19,800
Cost:
-
- - - - - - - - - - $19,800 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$19,800
-
$
-
-
$
-
-
$
03: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$8,037
Cost:
$200
- - - - $8,037 2,264 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$8,037
2,264
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,225
Cost:
$11,147
$1,381 65,944 $1,844 120 - - - - - - - - - - - - $1,381
65,944
kWh
$1,844
120
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,784
Cost:
-
$1,193 56,858 $1,591 103 - - - - - - - - - - - - $1,193
56,858
kWh
$1,591
103
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
$
06: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$2,459
Cost:
-
- - - - - - $2,459 124 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,459
124
Tgal
-
-
$
-
-
$
-
-
$
-
-
$
07: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,680
Cost:
$2,250
- - $1,680 109 - - - - - - - - - - - - -
-
kWh
$1,680
109
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$532
Cost:
$200
$532 25,205 - - - - - - - - - - - - - - $532
25,205
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$227,563
Cost:
$13,797
$3,106 148,007 $5,115 332 $8,037 2,264 $2,459 124 $2,700 - $24,338 - $762 - $181,046 - $3,106
148,007
kWh
$5,115
332
kW-months/year
$8,037
2,264
MMBtu
$2,459
124
Tgal
$2,700
-
$
$24,338
-
$
$762
-
$
$181,046
-
$
TOTAL IMPLEMENTED Savings:
$227,563
Cost:
$13,797
$3,106 148,007 $5,115 332 $8,037 2,264 $2,459 124 $2,700 - $24,338 - $762 - $181,046 - $3,106
148,007
kWh
$5,115
332
kW-months/year
$8,037
2,264
MMBtu
$2,459
124
Tgal
$2,700
-
$
$24,338
-
$
$762
-
$
$181,046
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost Primary Product