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IAC Assessment: UD0559
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IAC Assessment: UD0559
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IAC Center University of Dayton
Assessment Year 1998
Principal Product Fans, blowers, humidifiers, air moving equipment & blower wh
NAICS n/a
SIC 3564 - Blowers And Fans
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 186,000
Annual Production 260,000 Pieces
Production Hrs. Annual 7,344
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $126,979 5,590,563 kWh $0.02
Electricity Demand $150,021 10,824 kW-months/year $13.86
Natural Gas $145,032 36,427 MMBtu $3.98
TOTAL ENERGY COSTS $615,117
RECOMMENDED SAVINGS* $59,166 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $21,309
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$18,360
Cost:
$25,000
- - - - - - - - $18,360 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$18,360
-
$
02: 4.623 EMPLOY MODULAR JIGS TO REDUCE PROCESS SET-UP TIME Savings:
$13,770
Cost:
$5,000
- - - - - - - - $13,770 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$13,770
-
$
03: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$12,474
Cost:
-
- - $12,474 900 - - - - - - -
-
kWh
$12,474
900
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$3,779
Cost:
$454
$1,660 82,943 $2,067 149 - - $52 - - - $1,660
82,943
kWh
$2,067
149
kW-months/year
-
-
MMBtu
$52
-
$
-
-
$
05: 4.431 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$3,469
Cost:
-
- - - - - - $3,469 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,469
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,782
Cost:
$500
$1,304 65,358 $1,478 107 - - - - - - $1,304
65,358
kWh
$1,478
107
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.2425 USE FLUE GASES TO HEAT PROCESS OR SERVICE WATER Savings:
$1,752
Cost:
$2,000
- - - - $1,752 438 - - - - -
-
kWh
-
-
kW-months/year
$1,752
438
MMBtu
-
-
$
-
-
$
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,492
Cost:
$1,060
$(-130) (-6,448) $(-150) (-22) $1,772 443 - - - - $(-130)
(-6,448)
kWh
$(-150)
(-22)
kW-months/year
$1,772
443
MMBtu
-
-
$
-
-
$
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,288
Cost:
-
$165 8,206 $1,123 81 - - - - - - $165
8,206
kWh
$1,123
81
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$59,166
Cost:
$34,014
$2,999 150,059 $16,992 1,215 $3,524 881 $3,521 - $32,130 - $2,999
150,059
kWh
$16,992
1,215
kW-months/year
$3,524
881
MMBtu
$3,521
-
$
$32,130
-
$
TOTAL IMPLEMENTED Savings:
$21,309
Cost:
$5,500
$1,469 73,564 $2,601 188 - - $3,469 - $13,770 - $1,469
73,564
kWh
$2,601
188
kW-months/year
-
-
MMBtu
$3,469
-
$
$13,770
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes