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IAC Assessment: UD0562
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IAC Assessment: UD0562
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IAC Center University of Dayton
Assessment Year 1999
Principal Product Metal castings for electric motors
NAICS n/a
SIC 3621 - Motors And Generators
Sales $500,000-$1,000,000
# of Employees 125
Plant Area (Sq.Ft.) 48,600
Annual Production 204,000 Pounds
Production Hrs. Annual 3,600
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $40,978 1,549,824 kWh $0.03
Electricity Demand $56,393 334 kW-months/year $168.84
Natural Gas $6,573 1,333 MMBtu $4.93
TOTAL ENERGY COSTS $103,944
RECOMMENDED SAVINGS* $49,475 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $15,807
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $
01: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$14,767
Cost:
$10,000
$4,805 218,347 $9,962 660 - - - - - - - - $4,805
218,347
kWh
$9,962
660
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
02: 2.3137 USE POWER DURING OFF-PEAK PERIODS Savings:
$10,130
Cost:
-
- - $10,130 720 - - - - - - - - -
-
kWh
$10,130
720
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
03: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$4,200
Cost:
$4,000
- - - - - - - - $4,200 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$4,200
-
$
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,677
Cost:
$1,040
$1,945 88,511 $3,732 265 - - - - - - - - $1,945
88,511
kWh
$3,732
265
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
05: 3.5111 FILTER AND REUSE HYDRAULIC OIL Savings:
$5,340
Cost:
$4,000
- - - - - - $2,984 - - - $2,356 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,984
-
gal
-
-
$
$2,356
-
$
06: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$4,976
Cost:
$13,500
$4,786 217,761 $9,286 660 $(-9,096) (-1,856) - - - - - - $4,786
217,761
kWh
$9,286
660
kW-months/year
$(-9,096)
(-1,856)
MMBtu
-
-
gal
-
-
$
-
-
$
07: 3.8143 RECYCLE CLEANING SOLVENT AND REUSE Savings:
$2,344
Cost:
$4,000
- - - - - - $2,344 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,344
-
gal
-
-
$
-
-
$
08: 3.5112 REPROCESS SPENT OILS ON SITE FOR RE-USE Savings:
$2,041
Cost:
$3,000
- - - - - - $1,682 - - - $359 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,682
-
gal
-
-
$
$359
-
$
TOTAL RECOMMENDED Savings:
$49,475
Cost:
$39,540
$11,536 524,619 $33,110 2,305 $(-9,096) (-1,856) $7,010 - $4,200 - $2,715 - $11,536
524,619
kWh
$33,110
2,305
kW-months/year
$(-9,096)
(-1,856)
MMBtu
$7,010
-
gal
$4,200
-
$
$2,715
-
$
TOTAL IMPLEMENTED Savings:
$15,807
Cost:
$1,040
$1,945 88,511 $13,862 985 - - - - - - - - $1,945
88,511
kWh
$13,862
985
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Administrative Changes