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IAC Assessment: UD0565
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IAC Assessment: UD0565
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Dayton
Assessment Year 1999
Principal Product steel hydraulic fittings
NAICS n/a
SIC 3494 - Valves And Pipe Fittings, Nec
Sales $50,000,000-$100,000,000
# of Employees 210
Plant Area (Sq.Ft.) 250,000
Annual Production 6,035 Tons
Production Hrs. Annual 5,760
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $193,468 5,395,076 kWh $0.04
Electricity Demand $192,912 30,864 kW-months/year $6.25
Natural Gas $173,740 41,932 MMBtu $4.14
TOTAL ENERGY COSTS $590,818
RECOMMENDED SAVINGS* $489,517 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $103,332
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $ $ $ $ $
01: 4.3220 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$300,000
Cost:
$526,500
- - - - - - - - - - - - - - - - $300,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
$300,000
-
$
02: 3.4153 USE COUNTER CURRENT RINSING TO REDUCE WASTE WATER Savings:
$95,150
Cost:
$9,000
$331 15,826 $227 22 - - - - - - - - - - $94,592 - - - $331
15,826
kWh
$227
22
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
$94,592
-
$
-
-
$
03: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$27,880
Cost:
$7,000
- - - - - - - - - - $2,880 - - - $25,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$2,880
-
$
-
-
$
$25,000
-
$
-
-
$
04: 3.7198 REDUCE / ELIMINATE USE OF DISPOSABLE PRODUCT Savings:
$18,791
Cost:
$6,000
- - - - - - $13,320 1,705 - - - - - - $5,471 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$13,320
1,705
gal
-
-
lb
-
-
$
-
-
$
$5,471
-
$
-
-
$
05: 3.1163 USE PLASTIC PALLETS INSTEAD OF WOOD Savings:
$12,625
Cost:
$25,000
- - - - - - - - - - - - $(-5,000) - $17,625 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
$(-5,000)
-
$
$17,625
-
$
-
-
$
06: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$8,240
Cost:
$6,000
- - - - - - - - $8,000 115,200 $(-3,000) - $3,240 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$8,000
115,200
lb
$(-3,000)
-
$
$3,240
-
$
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,182
Cost:
$1,200
$6,290 299,531 $1,892 180 - - - - - - - - - - - - - - $6,290
299,531
kWh
$1,892
180
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,143
Cost:
$15,231
$2,564 122,216 $5,579 395 - - - - - - - - - - - - - - $2,564
122,216
kWh
$5,579
395
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
09: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$6,660
Cost:
$13,660
- - - - $6,660 1,514 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$6,660
1,514
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
10: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$3,846
Cost:
$2,000
$1,500 71,512 $2,346 223 - - - - - - - - - - - - - - $1,500
71,512
kWh
$2,346
223
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$489,517
Cost:
$611,591
$10,685 509,085 $10,044 820 $6,660 1,514 $13,320 1,705 $8,000 115,200 $(-120) - $(-1,760) - $142,688 - $300,000 - $10,685
509,085
kWh
$10,044
820
kW-months/year
$6,660
1,514
MMBtu
$13,320
1,705
gal
$8,000
115,200
lb
$(-120)
-
$
$(-1,760)
-
$
$142,688
-
$
$300,000
-
$
TOTAL IMPLEMENTED Savings:
$103,332
Cost:
$10,200
$6,621 315,357 $2,119 202 - - - - - - - - - - $94,592 - - - $6,621
315,357
kWh
$2,119
202
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
$94,592
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Primary Product