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IAC Assessment: UD0566
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IAC Assessment: UD0566
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IAC Center University of Dayton
Assessment Year 1999
Principal Product reinforced rubber hose
NAICS n/a
SIC 3052 - Rubber & Plastics Hose & Belting
Sales $10,000,000-$50,000,000
# of Employees 230
Plant Area (Sq.Ft.) 250,000
Annual Production 12,000 Thousand Feet
Production Hrs. Annual 6,240
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $432,757 23,342,028 kWh $0.02
Electricity Demand $699,969 49,608 kW-months/year $14.11
Natural Gas $93,885 21,690 MMBtu $4.33
TOTAL ENERGY COSTS $1,354,673
RECOMMENDED SAVINGS* $270,112 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $74,578
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material By-product Production Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material By-product Production
$ kWh $ kW-months/year $ Tgal $ lb $ $ $ $ $ $ $ $
01: 3.5218 REUSE / RECYCLE/ SELL RUBBER PRODUCTS Savings:
$110,878
Cost:
$86,000
$(-566) (-26,964) $(-5,486) (-389) - - $44,730 1,620,000 - - - - - - $72,200 - $(-566)
(-26,964)
kWh
$(-5,486)
(-389)
kW-months/year
-
-
Tgal
$44,730
1,620,000
lb
-
-
$
-
-
$
-
-
$
$72,200
-
$
02: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$59,980
Cost:
$6,380
- - - - $59,980 23,059,150 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$59,980
23,059,150
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
03: 2.3134 SHIFT FROM DAYTIME TO NIGHTTIME OPERATION Savings:
$53,332
Cost:
-
- - $60,820 4,308 - - - - $(-7,488) - - - - - - - -
-
kWh
$60,820
4,308
kW-months/year
-
-
Tgal
-
-
lb
$(-7,488)
-
$
-
-
$
-
-
$
-
-
$
04: 4.3220 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$19,000
Cost:
-
- - - - - - - - - - - - $19,000 - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
-
-
$
$19,000
-
$
-
-
$
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$14,598
Cost:
$15,000
$6,369 303,341 $8,229 583 - - - - - - - - - - - - $6,369
303,341
kWh
$8,229
583
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
06: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$10,800
Cost:
-
- - - - - - - - - - $10,800 - - - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
$10,800
-
$
-
-
$
-
-
$
07: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$1,524
Cost:
-
- - $1,524 108 - - - - - - - - - - - - -
-
kWh
$1,524
108
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$270,112
Cost:
$107,380
$5,803 276,377 $65,087 4,610 $59,980 23,059,150 $44,730 1,620,000 $(-7,488) - $10,800 - $19,000 - $72,200 - $5,803
276,377
kWh
$65,087
4,610
kW-months/year
$59,980
23,059,150
Tgal
$44,730
1,620,000
lb
$(-7,488)
-
$
$10,800
-
$
$19,000
-
$
$72,200
-
$
TOTAL IMPLEMENTED Savings:
$74,578
Cost:
$21,380
$6,369 303,341 $8,229 583 $59,980 23,059,150 - - - - - - - - - - $6,369
303,341
kWh
$8,229
583
kW-months/year
$59,980
23,059,150
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ lb $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material By-product Production Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material By-product Production