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IAC Assessment: UD0567
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IAC Assessment: UD0567
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IAC Center University of Dayton
Assessment Year 1999
Principal Product EPS food packaging
NAICS n/a
SIC 3086 - Plastics Foam Products
Sales $10,000,000-$50,000,000
# of Employees 110
Plant Area (Sq.Ft.) 180,000
Annual Production 11,000,000 Pounds
Production Hrs. Annual 8,568
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $288,343 12,697,245 kWh $0.02
Electricity Demand $285,002 20,256 kW-months/year $14.07
Natural Gas $2,653 521 MMBtu $5.09
TOTAL ENERGY COSTS $575,998
RECOMMENDED SAVINGS* $2,718,025 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,545,353
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Administrative Changes Primary Product Increase in Production Electricity Usage Electricity Demand Personnel Changes Administrative Changes Primary Product Increase in Production
$ kWh $ kW-months/year $ $ $ $ $ $ $ %
01: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$1,501,920
Cost:
$1,075,000
- - - - $1,260,000 - - - - - $241,920 - -
-
kWh
-
-
kW-months/year
$1,260,000
-
$
-
-
$
-
-
$
$241,920
-
%
02: 4.131 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$1,154,672
Cost:
$1,100,000
- - - - - - - - $1,154,672 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
$1,154,672
-
$
-
-
%
03: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$32,400
Cost:
$90,000
- - - - $5,400 - - - $27,000 - - - -
-
kWh
-
-
kW-months/year
$5,400
-
$
-
-
$
$27,000
-
$
-
-
%
04: 2.3511 USE PLANT OWNED TRANSFORMERS OR LEASE TRANSFORMERS Savings:
$18,000
Cost:
$30,000
- - - - - - $18,000 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$18,000
-
$
-
-
$
-
-
%
05: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$7,855
Cost:
$2,508
$4,409 191,676 $3,446 245 - - - - - - - - $4,409
191,676
kWh
$3,446
245
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
%
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,178
Cost:
$9,800
$1,637 77,960 $1,541 109 - - - - - - - - $1,637
77,960
kWh
$1,541
109
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$2,718,025
Cost:
$2,307,308
$6,046 269,636 $4,987 354 $1,265,400 - $18,000 - $1,181,672 - $241,920 - $6,046
269,636
kWh
$4,987
354
kW-months/year
$1,265,400
-
$
$18,000
-
$
$1,181,672
-
$
$241,920
-
%
TOTAL IMPLEMENTED Savings:
$1,545,353
Cost:
$1,177,308
$6,046 269,636 $4,987 354 $1,265,400 - - - $27,000 - $241,920 - $6,046
269,636
kWh
$4,987
354
kW-months/year
$1,265,400
-
$
-
-
$
$27,000
-
$
$241,920
-
%
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $ $ %
Electricity Usage Electricity Demand Personnel Changes Administrative Changes Primary Product Increase in Production Electricity Usage Electricity Demand Personnel Changes Administrative Changes Primary Product Increase in Production