Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Dayton |
|---|---|
| Assessment Year | 1999 |
| Principal Product | Aluminum castings |
| NAICS | n/a |
| SIC | 3365 - Aluminum Foundries |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 300 |
| Plant Area (Sq.Ft.) | 175,000 |
| Annual Production | 5,000,000 Pounds |
| Production Hrs. Annual | 3,920 |
| Location (State) | OH |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $264,815 | 12,512,017 | kWh | $0.02 |
| Electricity Demand | $341,359 | 24,348 | kW-months/year | $14.02 |
| Natural Gas | $362,868 | 111,686 | MMBtu | $3.25 |
| TOTAL ENERGY COSTS | $969,042 | |||
| RECOMMENDED SAVINGS* | $449,580 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $407,265 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Personnel Changes | Administrative Changes | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Personnel Changes | Administrative Changes | Ancillary Material Cost | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | Tgal | $ | $ | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE |
Savings: $238,622 Cost: - |
- | - | - | - | - | - | - | - | $219,872 | - | $18,750 | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - Tgal |
$219,872 - $ |
$18,750 - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 3.5221 RECYCLE CASTING SAND |
Savings: $159,120 Cost: $310,000 |
$3,213 | 152,989 | $15,007 | 1,070 | - | - | - | - | $65,300 | - | - | - | $75,600 | - |
$3,213 152,989 kWh |
$15,007 1,070 kW-months/year |
- - MMBtu |
- - Tgal |
$65,300 - $ |
- - $ |
$75,600 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT |
Savings: $30,590 Cost: $30,500 |
- | - | - | - | $30,590 | 9,412 | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$30,590 9,412 MMBtu |
- - Tgal |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT |
Savings: $10,431 Cost: $6,000 |
$1,574 | 75,029 | $3,197 | 228 | $7,426 | 2,285 | - | - | $(-1,766) | - | - | - | - | - |
$1,574 75,029 kWh |
$3,197 228 kW-months/year |
$7,426 2,285 MMBtu |
- - Tgal |
$(-1,766) - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $9,523 Cost: $14,669 |
$4,459 | 212,485 | $5,064 | 362 | - | - | - | - | - | - | - | - | - | - |
$4,459 212,485 kWh |
$5,064 362 kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 3.4153 USE COUNTER CURRENT RINSING TO REDUCE WASTE WATER |
Savings: $1,294 Cost: $200 |
- | - | - | - | - | - | $1,294 | 293,236 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$1,294 293,236 Tgal |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $449,580 Cost: $361,369 |
$9,246 | 440,503 | $23,268 | 1,660 | $38,016 | 11,697 | $1,294 | 293,236 | $283,406 | - | $18,750 | - | $75,600 | - | $9,246 440,503 kWh |
$23,268 1,660 kW-months/year |
$38,016 11,697 MMBtu |
$1,294 293,236 Tgal |
$283,406 - $ |
$18,750 - $ |
$75,600 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $407,265 Cost: $324,669 |
$7,672 | 365,474 | $20,071 | 1,432 | - | - | - | - | $285,172 | - | $18,750 | - | $75,600 | - | $7,672 365,474 kWh |
$20,071 1,432 kW-months/year |
- - MMBtu |
- - Tgal |
$285,172 - $ |
$18,750 - $ |
$75,600 - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | Tgal | $ | $ | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Personnel Changes | Administrative Changes | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Personnel Changes | Administrative Changes | Ancillary Material Cost | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||