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IAC Assessment: UD0574
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IAC Assessment: UD0574
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IAC Center University of Dayton
Assessment Year 1999
Principal Product Cinder and concrete blocks
NAICS n/a
SIC 3271 - Concrete Block And Brick
Sales $1,000,000-$5,000,000
# of Employees 7
Plant Area (Sq.Ft.) 20,000
Annual Production 1,800,000 Pieces
Production Hrs. Annual 2,500
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $3,793 165,592 kWh $0.02
Electricity Demand $19,923 1,416 kW-months/year $14.07
Natural Gas $9,115 1,859 MMBtu $4.90
TOTAL ENERGY COSTS $32,831
RECOMMENDED SAVINGS* $121,995 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,572
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Primary Raw Material Primary Product By-product Production Increase in Production Electricity Usage Electricity Demand Personnel Changes Primary Raw Material Primary Product By-product Production Increase in Production
$ kWh $ kW-months/year $ $ $ $ $ $ $ $ $ %
01: 4.7110 INITIATE A TOTAL QUALITY MANAGEMENT PROGRAM Savings:
$53,280
Cost:
$5,000
- - - - - - - - $53,280 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
$53,280
-
$
-
-
$
-
-
%
02: 4.4410 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$44,950
Cost:
$110,000
- - - - $1,750 - - - - - - - $43,200 - -
-
kWh
-
-
kW-months/year
$1,750
-
$
-
-
$
-
-
$
-
-
$
$43,200
-
%
03: 3.1175 USE A DIFFERENT OR RECYCLED RAW MATERIAL Savings:
$11,550
Cost:
-
- - - - - - $11,550 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$11,550
-
$
-
-
$
-
-
$
-
-
%
04: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$5,572
Cost:
-
- - $5,572 396 - - - - - - - - - - -
-
kWh
$5,572
396
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
05: 3.7214 REDUCE OR ELIMINATE WASTE Savings:
$6,643
Cost:
$10,000
$(-910) (-33,705) $(-2,847) (-202) $1,400 - - - - - $9,000 - - - $(-910)
(-33,705)
kWh
$(-2,847)
(-202)
kW-months/year
$1,400
-
$
-
-
$
-
-
$
$9,000
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$121,995
Cost:
$125,000
$(-910) (-33,705) $2,725 194 $3,150 - $11,550 - $53,280 - $9,000 - $43,200 - $(-910)
(-33,705)
kWh
$2,725
194
kW-months/year
$3,150
-
$
$11,550
-
$
$53,280
-
$
$9,000
-
$
$43,200
-
%
TOTAL IMPLEMENTED Savings:
$5,572
Cost:
-
- - $5,572 396 - - - - - - - - - - -
-
kWh
$5,572
396
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $ $ $ $ %
Electricity Usage Electricity Demand Personnel Changes Primary Raw Material Primary Product By-product Production Increase in Production Electricity Usage Electricity Demand Personnel Changes Primary Raw Material Primary Product By-product Production Increase in Production