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IAC Assessment: UD0575
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IAC Assessment: UD0575
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IAC Center University of Dayton
Assessment Year 1999
Principal Product Machined automotive brake rotors and drums
NAICS n/a
SIC 3599 - Industrial Machinery, Nec
Sales $50,000,000-$100,000,000
# of Employees 320
Plant Area (Sq.Ft.) 300,000
Annual Production 7,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $930,300 26,107,855 kWh $0.04
Electricity Demand $668,653 48,348 kW-months/year $13.83
Natural Gas $272,505 77,838 MMBtu $3.50
TOTAL ENERGY COSTS $1,871,458
RECOMMENDED SAVINGS* $677,856 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $53,856
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$480,000
Cost:
$175,000
- - - - - - $480,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$480,000
-
$
02: 4.423 MOVE PRODUCT USING MECHANICAL MEANS Savings:
$144,000
Cost:
$150,000
- - - - - - $144,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$144,000
-
$
03: 2.6242 MINIMIZE OPERATION OF EQUIPMENT MAINTAINED IN STANDBY CONDITION Savings:
$39,515
Cost:
$10,000
$17,940 780,188 $21,575 1,560 - - - - $17,940
780,188
kWh
$21,575
1,560
kW-months/year
-
-
MMBtu
-
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$14,341
Cost:
$15,000
$(-955) (-41,618) $(-1,196) (-208) $16,492 4,712 - - $(-955)
(-41,618)
kWh
$(-1,196)
(-208)
kW-months/year
$16,492
4,712
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$677,856
Cost:
$350,000
$16,985 738,570 $20,379 1,352 $16,492 4,712 $624,000 - $16,985
738,570
kWh
$20,379
1,352
kW-months/year
$16,492
4,712
MMBtu
$624,000
-
$
TOTAL IMPLEMENTED Savings:
$53,856
Cost:
$25,000
$16,985 738,570 $20,379 1,352 $16,492 4,712 - - $16,985
738,570
kWh
$20,379
1,352
kW-months/year
$16,492
4,712
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes