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IAC Assessment: UD0577
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IAC Assessment: UD0577
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IAC Center University of Dayton
Assessment Year 1999
Principal Product Precast concrete structures and pipe
NAICS n/a
SIC 3272 - Concrete Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 200,000
Annual Production 145,000 Tons
Production Hrs. Annual 6,120
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $44,869 1,616,647 kWh $0.03
Electricity Demand $85,990 6,112 kW-months/year $14.07
Natural Gas $42,567 8,784 MMBtu $4.85
TOTAL ENERGY COSTS $175,926
RECOMMENDED SAVINGS* $1,206,201 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost Primary Product Increase in Production Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost Primary Product Increase in Production
$ kWh $ kW-months/year $ $ $ $ $ $ $ $ $ %
01: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$640,050
Cost:
$1,000,000
- - - - $321,300 - - - - - - - $318,750 - -
-
kWh
-
-
kW-months/year
$321,300
-
$
-
-
$
-
-
$
-
-
$
$318,750
-
%
02: 4.445 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$320,742
Cost:
$525,000
- - - - $30,600 - - - - - - - $290,142 - -
-
kWh
-
-
kW-months/year
$30,600
-
$
-
-
$
-
-
$
-
-
$
$290,142
-
%
03: 4.623 EMPLOY MODULAR JIGS TO REDUCE PROCESS SET-UP TIME Savings:
$118,825
Cost:
$15,000
- - - - - - - - - - $118,825 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
$118,825
-
$
-
-
%
04: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$88,813
Cost:
$200,000
- - - - $(-3,060) - $89,276 - $2,597 - - - - - -
-
kWh
-
-
kW-months/year
$(-3,060)
-
$
$89,276
-
$
$2,597
-
$
-
-
$
-
-
%
05: 4.445 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$35,600
Cost:
$57,000
- - - - $30,600 - $5,000 - - - - - - - -
-
kWh
-
-
kW-months/year
$30,600
-
$
$5,000
-
$
-
-
$
-
-
$
-
-
%
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,171
Cost:
$2,655
$1,394 51,583 $777 55 - - - - - - - - - - $1,394
51,583
kWh
$777
55
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$1,206,201
Cost:
$1,799,655
$1,394 51,583 $777 55 $379,440 - $94,276 - $2,597 - $118,825 - $608,892 - $1,394
51,583
kWh
$777
55
kW-months/year
$379,440
-
$
$94,276
-
$
$2,597
-
$
$118,825
-
$
$608,892
-
%
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $ $ $ $ %
Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost Primary Product Increase in Production Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost Primary Product Increase in Production