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IAC Assessment: UD0578
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IAC Assessment: UD0578
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IAC Center University of Dayton
Assessment Year 1999
Principal Product mustard and horseradish condiments
NAICS n/a
SIC 2035 - Pickles, Sauces, And Salad Dressings
Sales $10,000,000-$50,000,000
# of Employees 75
Plant Area (Sq.Ft.) 70,000
Annual Production 480,000 Pieces
Production Hrs. Annual 4,862
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $128,824 1,341,735 kWh $0.10
Natural Gas $41,825 8,807 MMBtu $4.75
TOTAL ENERGY COSTS $170,649
RECOMMENDED SAVINGS* $411,362 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $366,410
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes
$ kWh $ MMBtu $ Tgal $ lb $ $ $ $
01: 4.515 INSTALL SHELVES / RACKS TO UTILIZE UNUSED SPACE Savings:
$323,997
Cost:
$26,940
- - - - - - - - $65,520 - $258,477 - -
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
$65,520
-
$
$258,477
-
$
02: 4.625 DEVELOP STANDARD OPERATING PROCEDURES Savings:
$26,052
Cost:
-
- - - - - - - - $5,850 - $20,202 - -
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
$5,850
-
$
$20,202
-
$
03: 4.445 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$19,500
Cost:
$8,600
- - - - - - - - $19,500 - - - -
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
$19,500
-
$
-
-
$
04: 2.2444 USE HOT PROCESS FLUIDS TO PREHEAT INCOMING PROCESS FLUIDS Savings:
$17,671
Cost:
$3,000
- - $8,147 1,697 $9,524 3,166,504 - - - - - - -
-
kWh
$8,147
1,697
MMBtu
$9,524
3,166,504
Tgal
-
-
lb
-
-
$
-
-
$
05: 2.3137 USE POWER DURING OFF-PEAK PERIODS Savings:
$8,867
Cost:
-
$8,867 71,219 - - - - - - - - - - $8,867
71,219
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
06: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$5,242
Cost:
-
- - - - $5,242 3,111,896 - - - - - - -
-
kWh
-
-
MMBtu
$5,242
3,111,896
Tgal
-
-
lb
-
-
$
-
-
$
07: 3.3122 USE FILTRATION, CENTRIFUGING TO REMOVE CONTAMINANTS Savings:
$3,939
Cost:
$6,750
- - - - $3,939 3,267,491 - - - - - - -
-
kWh
-
-
MMBtu
$3,939
3,267,491
Tgal
-
-
lb
-
-
$
-
-
$
08: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$3,734
Cost:
$13,000
$3,734 155,627 - - - - - - - - - - $3,734
155,627
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
09: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$1,220
Cost:
$230
$1,220 50,703 - - - - - - - - - - $1,220
50,703
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
10: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$1,140
Cost:
-
- - - - - - $2,700 360,000 $(-1,560) - - - -
-
kWh
-
-
MMBtu
-
-
Tgal
$2,700
360,000
lb
$(-1,560)
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$411,362
Cost:
$58,520
$13,821 277,549 $8,147 1,697 $18,705 9,545,891 $2,700 360,000 $89,310 - $278,679 - $13,821
277,549
kWh
$8,147
1,697
MMBtu
$18,705
9,545,891
Tgal
$2,700
360,000
lb
$89,310
-
$
$278,679
-
$
TOTAL IMPLEMENTED Savings:
$366,410
Cost:
$38,540
- - $8,147 1,697 $14,766 6,278,400 - - $85,020 - $258,477 - -
-
kWh
$8,147
1,697
MMBtu
$14,766
6,278,400
Tgal
-
-
lb
$85,020
-
$
$258,477
-
$
Savings
Cost
$ kWh $ MMBtu $ Tgal $ lb $ $ $ $
Electricity Usage Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes