Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Dayton |
|---|---|
| Assessment Year | 1999 |
| Principal Product | Welding wire |
| NAICS | n/a |
| SIC | 3496 - Misc. Fabricated Wire Products |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 250 |
| Plant Area (Sq.Ft.) | 350,000 |
| Annual Production | 105,000,000 Pounds |
| Production Hrs. Annual | 8,400 |
| Location (State) | OH |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $798,797 | 15,994,725 | kWh | $0.05 |
| Electricity Demand | $368,402 | 32,316 | kW-months/year | $11.40 |
| Natural Gas | $125,534 | 29,089 | MMBtu | $4.32 |
| TOTAL ENERGY COSTS | $1,292,733 | |||
| RECOMMENDED SAVINGS* | $1,166,011 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $74,695 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Other Energy | Water Disposal | Other Liquid (non-haz) | Other Liquid (haz) | Solid Waste (haz) | Personnel Changes | Administrative Changes | Ancillary Material Cost | Primary Product | Electricity Usage | Electricity Demand | Natural Gas | Other Energy | Water Disposal | Other Liquid (non-haz) | Other Liquid (haz) | Solid Waste (haz) | Personnel Changes | Administrative Changes | Ancillary Material Cost | Primary Product | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | MMBtu | $ | Tgal | $ | gal | $ | gal | $ | lb | $ | $ | $ | $ | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.3417 USE WASTE HEAT WITH A CLOSED-CYCLE GAS TURBINE-GENERATOR SET TO COGENERATE ELECTRICITY AND HEAT |
Savings: $862,392 Cost: $1,300,000 |
$569,184 | 10,164,127 | $165,528 | 14,520 | $(-608,029) | (-141,402) | $735,709 | 74,314 | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - |
$569,184 10,164,127 kWh |
$165,528 14,520 kW-months/year |
$(-608,029) (-141,402) MMBtu |
$735,709 74,314 MMBtu |
- - Tgal |
- - gal |
- - gal |
- - lb |
- - $ |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 4.1140 ADD/MODIFY EQUIPMENT TO IMPROVE DRYING PROCESS |
Savings: $134,400 Cost: $400,000 |
- | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | $134,400 | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - MMBtu |
- - Tgal |
- - gal |
- - gal |
- - lb |
$134,400 - $ |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 3.4115 RECOVER AND REUSE COOLING WATER |
Savings: $52,000 Cost: $140,000 |
- | - | - | - | - | - | - | - | $35,000 | 28,350,000 | - | - | - | - | - | - | - | - | $17,000 | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - MMBtu |
$35,000 28,350,000 Tgal |
- - gal |
- - gal |
- - lb |
- - $ |
$17,000 - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 4.4230 MOVE PRODUCT USING MECHANICAL MEANS |
Savings: $39,393 Cost: $10,000 |
- | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | $16,800 | - | - | - | - | - | $22,593 | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - MMBtu |
- - Tgal |
- - gal |
- - gal |
- - lb |
$16,800 - $ |
- - $ |
- - $ |
$22,593 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 3.4153 USE COUNTER CURRENT RINSING TO REDUCE WASTE WATER |
Savings: $27,840 Cost: $3,500 |
- | - | - | - | - | - | - | - | $27,840 | 18,144,000 | - | - | - | - | - | - | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - MMBtu |
$27,840 18,144,000 Tgal |
- - gal |
- - gal |
- - lb |
- - $ |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE |
Savings: $27,804 Cost: $11,744 |
$23,126 | 412,954 | $4,678 | 410 | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - |
$23,126 412,954 kWh |
$4,678 410 kW-months/year |
- - MMBtu |
- - MMBtu |
- - Tgal |
- - gal |
- - gal |
- - lb |
- - $ |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $19,051 Cost: $30,337 |
$14,248 | 254,396 | $4,803 | 421 | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - |
$14,248 254,396 kWh |
$4,803 421 kW-months/year |
- - MMBtu |
- - MMBtu |
- - Tgal |
- - gal |
- - gal |
- - lb |
- - $ |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 3.5111 FILTER AND REUSE HYDRAULIC OIL |
Savings: $1,713 Cost: $2,500 |
- | - | - | - | - | - | - | - | - | - | - | - | $492 | 675 | $(-129) | - | - | - | - | - | $1,350 | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - MMBtu |
- - Tgal |
- - gal |
$492 675 gal |
$(-129) - lb |
- - $ |
- - $ |
$1,350 - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 3.8136 SWITCH TO A SOLVENT THAT CAN BE CLEANED AND RE-USED |
Savings: $1,418 Cost: - |
- | - | - | - | - | - | - | - | - | - | $(-400) | (-5) | $1,448 | 200 | - | - | - | - | - | - | $370 | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - MMBtu |
- - Tgal |
$(-400) (-5) gal |
$1,448 200 gal |
- - lb |
- - $ |
- - $ |
$370 - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $1,166,011 Cost: $1,898,081 |
$606,558 | 10,831,477 | $175,009 | 15,351 | $(-608,029) | (-141,402) | $735,709 | 74,314 | $62,840 | 46,494,000 | $(-400) | (-5) | $1,940 | 875 | $(-129) | - | $151,200 | - | $17,000 | - | $1,720 | - | $22,593 | - | $606,558 10,831,477 kWh |
$175,009 15,351 kW-months/year |
$(-608,029) (-141,402) MMBtu |
$735,709 74,314 MMBtu |
$62,840 46,494,000 Tgal |
$(-400) (-5) gal |
$1,940 875 gal |
$(-129) - lb |
$151,200 - $ |
$17,000 - $ |
$1,720 - $ |
$22,593 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $74,695 Cost: $45,581 |
$37,374 | 667,350 | $9,481 | 831 | - | - | - | - | $27,840 | 18,144,000 | - | - | - | - | - | - | - | - | - | - | - | - | - | - | $37,374 667,350 kWh |
$9,481 831 kW-months/year |
- - MMBtu |
- - MMBtu |
$27,840 18,144,000 Tgal |
- - gal |
- - gal |
- - lb |
- - $ |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | MMBtu | $ | Tgal | $ | gal | $ | gal | $ | lb | $ | $ | $ | $ | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Other Energy | Water Disposal | Other Liquid (non-haz) | Other Liquid (haz) | Solid Waste (haz) | Personnel Changes | Administrative Changes | Ancillary Material Cost | Primary Product | Electricity Usage | Electricity Demand | Natural Gas | Other Energy | Water Disposal | Other Liquid (non-haz) | Other Liquid (haz) | Solid Waste (haz) | Personnel Changes | Administrative Changes | Ancillary Material Cost | Primary Product | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||