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IAC Assessment: UD0582
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IAC Assessment: UD0582
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IAC Center University of Dayton
Assessment Year 1999
Principal Product fire apparatus
NAICS n/a
SIC 3711 - Motor Vehicles And Car Bodies
Sales $10,000,000-$50,000,000
# of Employees 80
Plant Area (Sq.Ft.) 56,000
Annual Production 48 Pieces
Production Hrs. Annual 2,080
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $24,989 735,346 kWh $0.03
Electricity Demand $31,850 2,772 kW-months/year $11.49
Natural Gas $14,676 3,086 MMBtu $4.76
TOTAL ENERGY COSTS $71,515
RECOMMENDED SAVINGS* $167,637 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $63,817
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ gal $ lb $ lb $ $ $ $ $ $
01: 4.446 AUTOMATE FINISHING PROCESS Savings:
$96,632
Cost:
$200,000
- - - - - - - - - - $96,632 - - - - - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
lb
$96,632
-
$
-
-
$
-
-
$
02: 4.122 DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS Savings:
$38,800
Cost:
-
- - - - - - - - - - $56,400 - $(-41,600) - $24,000 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
lb
$56,400
-
$
$(-41,600)
-
$
$24,000
-
$
03: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$19,416
Cost:
$3,300
- - - - - - - - $1,416 - - - - - $18,000 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
$1,416
-
lb
-
-
$
-
-
$
$18,000
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,601
Cost:
$16,538
$2,153 79,719 $3,237 23 - - - - - - $211 - - - - - $2,153
79,719
kWh
$3,237
23
kW-months/year
-
-
gal
-
-
lb
-
-
lb
$211
-
$
-
-
$
-
-
$
05: 3.8136 SWITCH TO A SOLVENT THAT CAN BE CLEANED AND RE-USED Savings:
$5,808
Cost:
$3,600
- - - - $5,808 1,560 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$5,808
1,560
gal
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
06: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$1,380
Cost:
$4,000
- - - - - - $360 18,000 - - - - $1,020 - - - -
-
kWh
-
-
kW-months/year
-
-
gal
$360
18,000
lb
-
-
lb
-
-
$
$1,020
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$167,637
Cost:
$227,438
$2,153 79,719 $3,237 23 $5,808 1,560 $360 18,000 $1,416 - $153,243 - $(-40,580) - $42,000 - $2,153
79,719
kWh
$3,237
23
kW-months/year
$5,808
1,560
gal
$360
18,000
lb
$1,416
-
lb
$153,243
-
$
$(-40,580)
-
$
$42,000
-
$
TOTAL IMPLEMENTED Savings:
$63,817
Cost:
$19,838
$2,153 79,719 $3,237 23 - - - - $1,416 - $56,611 - $(-41,600) - $42,000 - $2,153
79,719
kWh
$3,237
23
kW-months/year
-
-
gal
-
-
lb
$1,416
-
lb
$56,611
-
$
$(-41,600)
-
$
$42,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ lb $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Administrative Changes Ancillary Material Cost