IAC logo
IAC Assessment: UD0585
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: UD0585
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Dayton
Assessment Year 2000
Principal Product aluminum die castings
NAICS n/a
SIC 3363 - Aluminum Die-castings
Sales $50,000,000-$100,000,000
# of Employees 318
Plant Area (Sq.Ft.) 186,000
Annual Production 22,800,000 Pounds
Production Hrs. Annual 8,400
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $439,066 18,961,899 kWh $0.02
Electricity Demand $509,438 36,756 kW-months/year $13.86
Natural Gas $449,183 117,763 MMBtu $3.81
TOTAL ENERGY COSTS $1,426,671
RECOMMENDED SAVINGS* $114,703 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $57,957
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$40,793
Cost:
$76,500
- - - - $40,793 10,782 - - - - -
-
kWh
-
-
kW-months/year
$40,793
10,782
MMBtu
-
-
$
-
-
$
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$28,367
Cost:
$32,550
$14,708 700,762 $13,659 971 - - - - - - $14,708
700,762
kWh
$13,659
971
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$23,347
Cost:
$100
$11,907 567,116 $11,440 816 - - - - - - $11,907
567,116
kWh
$11,440
816
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$12,563
Cost:
-
- - - - - - - - $12,563 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$12,563
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,729
Cost:
$16,995
$2,453 116,940 $3,276 234 - - - - - - $2,453
116,940
kWh
$3,276
234
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.7145 INSTALL SKYLIGHTS Savings:
$3,390
Cost:
$13,560
$1,257 59,789 $2,133 228 - - - - - - $1,257
59,789
kWh
$2,133
228
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.7134 USE PHOTOCELL CONTROLS Savings:
$514
Cost:
$120
$101 4,689 $185 13 - - $228 - - - $101
4,689
kWh
$185
13
kW-months/year
-
-
MMBtu
$228
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$114,703
Cost:
$139,825
$30,426 1,449,296 $30,693 2,262 $40,793 10,782 $228 - $12,563 - $30,426
1,449,296
kWh
$30,693
2,262
kW-months/year
$40,793
10,782
MMBtu
$228
-
$
$12,563
-
$
TOTAL IMPLEMENTED Savings:
$57,957
Cost:
$49,765
$29,169 1,389,507 $28,560 2,034 - - $228 - - - $29,169
1,389,507
kWh
$28,560
2,034
kW-months/year
-
-
MMBtu
$228
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes