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IAC Assessment: UD0589
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IAC Assessment: UD0589
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IAC Center University of Dayton
Assessment Year 2000
Principal Product compression molded polymer consumer products
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 65
Plant Area (Sq.Ft.) 75,000
Annual Production 1,200,000 Pieces
Production Hrs. Annual 7,200
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $86,120 3,614,889 kWh $0.02
Electricity Demand $126,570 9,132 kW-months/year $13.86
Natural Gas $21,037 4,370 MMBtu $4.81
TOTAL ENERGY COSTS $249,027
RECOMMENDED SAVINGS* $321,027 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $39,957
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material Primary Product Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material Primary Product
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $
01: 4.2110 CONSIDER USE / PURCHASE OF BULK MATERIALS WHERE POSSIBLE Savings:
$240,319
Cost:
$400,000
$(-3,571) (-169,988) $(-15,310) (-1,092) - - $81,000 450,000 - - $178,200 - - - $(-3,571)
(-169,988)
kWh
$(-15,310)
(-1,092)
kW-months/year
-
-
MMBtu
$81,000
450,000
lb
-
-
$
$178,200
-
$
-
-
$
02: 4.5110 EXPAND OPERATIONS INTO UNUSED SPACE Savings:
$35,731
Cost:
-
$1,526 72,685 $31,965 2,280 - - $240 6,000 - - $2,000 - - - $1,526
72,685
kWh
$31,965
2,280
kW-months/year
-
-
MMBtu
$240
6,000
lb
-
-
$
$2,000
-
$
-
-
$
03: 4.1220 DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS Savings:
$34,765
Cost:
-
- - - - - - - - $(-60,000) - - - $94,765 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$(-60,000)
-
$
-
-
$
$94,765
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$5,192
Cost:
$640
$2,011 95,838 $2,238 160 $943 197 - - - - - - - - $2,011
95,838
kWh
$2,238
160
kW-months/year
$943
197
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,943
Cost:
$6,246
$1,136 54,220 $1,807 129 - - - - - - - - - - $1,136
54,220
kWh
$1,807
129
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,077
Cost:
$4,500
$983 46,893 $1,094 78 - - - - - - - - - - $983
46,893
kWh
$1,094
78
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$321,027
Cost:
$411,386
$2,085 99,648 $21,794 1,555 $943 197 $81,240 456,000 $(-60,000) - $180,200 - $94,765 - $2,085
99,648
kWh
$21,794
1,555
kW-months/year
$943
197
MMBtu
$81,240
456,000
lb
$(-60,000)
-
$
$180,200
-
$
$94,765
-
$
TOTAL IMPLEMENTED Savings:
$39,957
Cost:
$640
$2,011 95,838 $2,238 160 $943 197 - - $(-60,000) - - - $94,765 - $2,011
95,838
kWh
$2,238
160
kW-months/year
$943
197
MMBtu
-
-
lb
$(-60,000)
-
$
-
-
$
$94,765
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material Primary Product Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material Primary Product