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IAC Assessment: UD0593
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IAC Assessment: UD0593
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IAC Center University of Dayton
Assessment Year 2000
Principal Product gray and ductile iron castings, fabricated metal
NAICS n/a
SIC 3321 - Gray And Ductile Iron Foundries
Sales $10,000,000-$50,000,000
# of Employees 350
Plant Area (Sq.Ft.) 400,000
Annual Production 84,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $845,115 22,220,985 kWh $0.04
Electricity Demand $91,820 30,144 kW-months/year $3.05
Natural Gas $139,337 34,665 MMBtu $4.02
TOTAL ENERGY COSTS $1,076,272
RECOMMENDED SAVINGS* $159,172 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $45,511
#|Description Savings
Cost
Status Electricity Usage Natural Gas Other Energy Personnel Changes Administrative Changes Primary Raw Material Electricity Usage Natural Gas Other Energy Personnel Changes Administrative Changes Primary Raw Material
$ kWh $ MMBtu $ MMBtu $ $ $ $ $ $
01: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$75,117
Cost:
-
- - - - - - - - $75,117 - - - -
-
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
$75,117
-
$
-
-
$
02: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$42,268
Cost:
$45,000
- - - - $768 11 $34,000 - - - $7,500 - -
-
kWh
-
-
MMBtu
$768
11
MMBtu
$34,000
-
$
-
-
$
$7,500
-
$
03: 2.1392 REPLACE PURCHASED STEAM WITH OTHER ENERGY SOURCE Savings:
$36,834
Cost:
$55,945
- - $(-45,969) (-11,435) $82,803 9,148 - - - - - - -
-
kWh
$(-45,969)
(-11,435)
MMBtu
$82,803
9,148
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$3,243
Cost:
$6,080
- - - - $3,243 450 - - - - - - -
-
kWh
-
-
MMBtu
$3,243
450
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$1,710
Cost:
-
$1,710 45,135 - - - - - - - - - - $1,710
45,135
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$159,172
Cost:
$107,025
$1,710 45,135 $(-45,969) (-11,435) $86,814 9,609 $34,000 - $75,117 - $7,500 - $1,710
45,135
kWh
$(-45,969)
(-11,435)
MMBtu
$86,814
9,609
MMBtu
$34,000
-
$
$75,117
-
$
$7,500
-
$
TOTAL IMPLEMENTED Savings:
$45,511
Cost:
$51,080
- - - - $4,011 461 $34,000 - - - $7,500 - -
-
kWh
-
-
MMBtu
$4,011
461
MMBtu
$34,000
-
$
-
-
$
$7,500
-
$
Savings
Cost
$ kWh $ MMBtu $ MMBtu $ $ $ $ $ $
Electricity Usage Natural Gas Other Energy Personnel Changes Administrative Changes Primary Raw Material Electricity Usage Natural Gas Other Energy Personnel Changes Administrative Changes Primary Raw Material