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IAC Assessment: UD0600
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IAC Assessment: UD0600
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IAC Center University of Dayton
Assessment Year 2000
Principal Product plastic injection molded food containers
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 330
Plant Area (Sq.Ft.) 160,000
Annual Production 101,600 Pounds
Production Hrs. Annual 8,400
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $974,451 29,156,507 kWh $0.03
Electricity Demand $156,316 52,285 kW-months/year $2.99
LPG $12,766 3,929 MMBtu $3.25
TOTAL ENERGY COSTS $1,157,173
RECOMMENDED SAVINGS* $95,292 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $74,100
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ gal $ lb $ $ $ $
01: 4.6250 DEVELOP STANDARD OPERATING PROCEDURES Savings:
$74,100
Cost:
$16,000
- - - - - - - - - - $74,100 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
$
$74,100
-
$
02: 3.5112 REPROCESS SPENT OILS ON SITE FOR RE-USE Savings:
$11,664
Cost:
$4,200
- - - - $11,664 4,800 - - - - - - -
-
kWh
-
-
kW-months/year
$11,664
4,800
gal
-
-
lb
-
-
$
-
-
$
03: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$3,810
Cost:
-
- - $4,510 126 - - - - $(-700) - - - -
-
kWh
$4,510
126
kW-months/year
-
-
gal
-
-
lb
$(-700)
-
$
-
-
$
04: 3.7212 IMPROVED MATERIAL HANDLING (MIXING AND TRANSFER) Savings:
$3,780
Cost:
$1,200
- - - - - - $3,780 21,840 - - - - -
-
kWh
-
-
kW-months/year
-
-
gal
$3,780
21,840
lb
-
-
$
-
-
$
05: 2.7133 USE SEPARATE SWITCHES ON PERIMETER LIGHTING WHICH MAY BE TURNED OFF WHEN NATURAL LIGHT IS AVAILABLE Savings:
$1,938
Cost:
$7,000
$1,228 39,566 $710 20 - - - - - - - - $1,228
39,566
kWh
$710
20
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$95,292
Cost:
$28,400
$1,228 39,566 $5,220 146 $11,664 4,800 $3,780 21,840 $(-700) - $74,100 - $1,228
39,566
kWh
$5,220
146
kW-months/year
$11,664
4,800
gal
$3,780
21,840
lb
$(-700)
-
$
$74,100
-
$
TOTAL IMPLEMENTED Savings:
$74,100
Cost:
$16,000
- - - - - - - - - - $74,100 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
$
$74,100
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ lb $ $ $ $
Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes