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IAC Assessment: UD0602
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IAC Assessment: UD0602
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IAC Center University of Dayton
Assessment Year 2000
Principal Product Polymer pellets for injection molding
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 160
Plant Area (Sq.Ft.) 250,000
Annual Production 35,000,000 Pounds
Production Hrs. Annual 6,864
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $338,898 9,685,522 kWh $0.03
Electricity Demand $235,984 23,040 kW-months/year $10.24
LPG $57,130 11,747 MMBtu $4.86
TOTAL ENERGY COSTS $691,226
RECOMMENDED SAVINGS* $759,606 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $643,500
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes
$ kWh $ kW-months/year $ lb $ $
01: 4.625 DEVELOP STANDARD OPERATING PROCEDURES Savings:
$643,500
Cost:
$150,000
- - - - - - $643,500 - -
-
kWh
-
-
kW-months/year
-
-
lb
$643,500
-
$
02: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$91,844
Cost:
-
- - - - $91,844 - - - -
-
kWh
-
-
kW-months/year
$91,844
-
lb
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$15,455
Cost:
$31,020
$10,306 294,549 $5,149 516 - - - - $10,306
294,549
kWh
$5,149
516
kW-months/year
-
-
lb
-
-
$
04: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$8,807
Cost:
$7,600
- - $4,032 420 - - $4,775 - -
-
kWh
$4,032
420
kW-months/year
-
-
lb
$4,775
-
$
TOTAL RECOMMENDED Savings:
$759,606
Cost:
$188,620
$10,306 294,549 $9,181 936 $91,844 - $648,275 - $10,306
294,549
kWh
$9,181
936
kW-months/year
$91,844
-
lb
$648,275
-
$
TOTAL IMPLEMENTED Savings:
$643,500
Cost:
$150,000
- - - - - - $643,500 - -
-
kWh
-
-
kW-months/year
-
-
lb
$643,500
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes