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IAC Assessment: UD0606
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IAC Assessment: UD0606
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IAC Center University of Dayton
Assessment Year 2000
Principal Product Custom structural foam plastic injection molding
NAICS n/a
SIC 3086 - Plastics Foam Products
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 45,000
Annual Production 50,000,000 Pounds
Production Hrs. Annual 8,568
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $715,577 15,503,810 kWh $0.05
Electricity Demand $101,346 27,996 kW-months/year $3.62
Natural Gas $2,950 517 MMBtu $5.71
TOTAL ENERGY COSTS $823,386
RECOMMENDED SAVINGS* $205,853 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $124,935
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Administrative Changes Primary Product Increase in Production Electricity Usage Electricity Demand Personnel Changes Administrative Changes Primary Product Increase in Production
$ kWh $ kW-months/year $ $ $ $ $ $ $ %
01: 3.2176 INCREASE USE OF AUTOMATION Savings:
$50,319
Cost:
$12,000
- - - - - - - - - - $50,319 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
$50,319
-
%
02: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$74,616
Cost:
-
- - - - - - $74,616 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$74,616
-
$
-
-
$
-
-
%
03: 3.1161 ELIMINATE/REDUCE AN OPERATION Savings:
$41,983
Cost:
$75,000
- - - - - - - - $41,983 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
$41,983
-
$
-
-
%
04: 4.445 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$35,984
Cost:
$135,000
- - - - $35,984 - - - - - - - -
-
kWh
-
-
kW-months/year
$35,984
-
$
-
-
$
-
-
$
-
-
%
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,029
Cost:
$785
$1,842 36,635 $187 52 - - - - - - - - $1,842
36,635
kWh
$187
52
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
%
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$922
Cost:
$1,430
$822 16,413 $100 28 - - - - - - - - $822
16,413
kWh
$100
28
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$205,853
Cost:
$224,215
$2,664 53,048 $287 80 $35,984 - $74,616 - $41,983 - $50,319 - $2,664
53,048
kWh
$287
80
kW-months/year
$35,984
-
$
$74,616
-
$
$41,983
-
$
$50,319
-
%
TOTAL IMPLEMENTED Savings:
$124,935
Cost:
$12,000
- - - - - - $74,616 - - - $50,319 - -
-
kWh
-
-
kW-months/year
-
-
$
$74,616
-
$
-
-
$
$50,319
-
%
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $ $ %
Electricity Usage Electricity Demand Personnel Changes Administrative Changes Primary Product Increase in Production Electricity Usage Electricity Demand Personnel Changes Administrative Changes Primary Product Increase in Production