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IAC Assessment: UD0611
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IAC Assessment: UD0611
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IAC Center University of Dayton
Assessment Year 2001
Principal Product Automotive plastic exterior trims, weather stripping and sea
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 900
Plant Area (Sq.Ft.) 258,000
Annual Production 13,201,144 Pounds
Production Hrs. Annual 8,400
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $319,400 19,111,958 kWh $0.02
Electricity Demand $568,109 40,320 kW-months/year $14.09
Natural Gas $71,532 13,328 MMBtu $5.37
TOTAL ENERGY COSTS $959,041
RECOMMENDED SAVINGS* $389,024 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $83,675
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $ $ $
01: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$171,908
Cost:
$100,000
- - - - - - - - $5,588 79,834 - - - - $166,320 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$5,588
79,834
lb
-
-
$
-
-
$
$166,320
-
$
02: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$120,000
Cost:
$95,750
- - - - - - - - - - - - $120,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
$120,000
-
$
-
-
$
03: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$29,561
Cost:
$1,200
- - - - - - $29,561 7,704,400 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$29,561
7,704,400
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
04: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$23,249
Cost:
$4,000
$13,781 626,612 $9,468 672 - - - - - - - - - - - - $13,781
626,612
kWh
$9,468
672
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
05: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$17,705
Cost:
$3,000
- - - - - - $17,705 9,737,464 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$17,705
9,737,464
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
06: 4.431 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$12,096
Cost:
-
- - - - - - - - - - $12,096 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
$12,096
-
$
-
-
$
-
-
$
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$6,016
Cost:
-
$3,142 142,732 $2,874 204 - - - - - - - - - - - - $3,142
142,732
kWh
$2,874
204
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,371
Cost:
$1,000
- - - - $4,371 814 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$4,371
814
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
09: 2.7312 MINIMIZE USE OF OUTSIDE MAKE-UP AIR FOR VENTILATION EXCEPT WHEN USED FOR ECONOMIZER CYCLE Savings:
$2,773
Cost:
$700
$475 10,258 - - $2,298 428 - - - - - - - - - - $475
10,258
kWh
-
-
kW-months/year
$2,298
428
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
10: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,345
Cost:
$500
$702 31,946 $643 46 - - - - - - - - - - - - $702
31,946
kWh
$643
46
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$389,024
Cost:
$206,150
$18,100 811,548 $12,985 922 $6,669 1,242 $47,266 17,441,864 $5,588 79,834 $12,096 - $120,000 - $166,320 - $18,100
811,548
kWh
$12,985
922
kW-months/year
$6,669
1,242
MMBtu
$47,266
17,441,864
Tgal
$5,588
79,834
lb
$12,096
-
$
$120,000
-
$
$166,320
-
$
TOTAL IMPLEMENTED Savings:
$83,675
Cost:
$9,900
$17,398 779,602 $12,342 876 $6,669 1,242 $47,266 17,441,864 - - - - - - - - $17,398
779,602
kWh
$12,342
876
kW-months/year
$6,669
1,242
MMBtu
$47,266
17,441,864
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material