Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Dayton |
|---|---|
| Assessment Year | 2001 |
| Principal Product | Automotive plastic exterior trims, weather stripping and sea |
| NAICS | n/a |
| SIC | 3089 - Plastics Products, Nec |
| Sales | $50,000,000-$100,000,000 |
| # of Employees | 900 |
| Plant Area (Sq.Ft.) | 258,000 |
| Annual Production | 13,201,144 Pounds |
| Production Hrs. Annual | 8,400 |
| Location (State) | OH |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $319,400 | 19,111,958 | kWh | $0.02 |
| Electricity Demand | $568,109 | 40,320 | kW-months/year | $14.09 |
| Natural Gas | $71,532 | 13,328 | MMBtu | $5.37 |
| TOTAL ENERGY COSTS | $959,041 | |||
| RECOMMENDED SAVINGS* | $389,024 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $83,675 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Solid Waste (non-haz) | Personnel Changes | Administrative Changes | Primary Raw Material | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Solid Waste (non-haz) | Personnel Changes | Administrative Changes | Primary Raw Material | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | Tgal | $ | lb | $ | $ | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 3.1192 REDUCE SCRAP PRODUCTION |
Savings: $171,908 Cost: $100,000 |
- | - | - | - | - | - | - | - | $5,588 | 79,834 | - | - | - | - | $166,320 | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - Tgal |
$5,588 79,834 lb |
- - $ |
- - $ |
$166,320 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES |
Savings: $120,000 Cost: $95,750 |
- | - | - | - | - | - | - | - | - | - | - | - | $120,000 | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - Tgal |
- - lb |
- - $ |
$120,000 - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION |
Savings: $29,561 Cost: $1,200 |
- | - | - | - | - | - | $29,561 | 7,704,400 | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$29,561 7,704,400 Tgal |
- - lb |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.4224 UPGRADE CONTROLS ON COMPRESSORS |
Savings: $23,249 Cost: $4,000 |
$13,781 | 626,612 | $9,468 | 672 | - | - | - | - | - | - | - | - | - | - | - | - |
$13,781 626,612 kWh |
$9,468 672 kW-months/year |
- - MMBtu |
- - Tgal |
- - lb |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) |
Savings: $17,705 Cost: $3,000 |
- | - | - | - | - | - | $17,705 | 9,737,464 | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$17,705 9,737,464 Tgal |
- - lb |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 4.4310 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY |
Savings: $12,096 Cost: - |
- | - | - | - | - | - | - | - | - | - | $12,096 | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - Tgal |
- - lb |
$12,096 - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS |
Savings: $6,016 Cost: - |
$3,142 | 142,732 | $2,874 | 204 | - | - | - | - | - | - | - | - | - | - | - | - |
$3,142 142,732 kWh |
$2,874 204 kW-months/year |
- - MMBtu |
- - Tgal |
- - lb |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT |
Savings: $4,371 Cost: $1,000 |
- | - | - | - | $4,371 | 814 | - | - | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$4,371 814 MMBtu |
- - Tgal |
- - lb |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.7312 MINIMIZE USE OF OUTSIDE MAKE-UP AIR FOR VENTILATION EXCEPT WHEN USED FOR ECONOMIZER CYCLE |
Savings: $2,773 Cost: $700 |
$475 | 10,258 | - | - | $2,298 | 428 | - | - | - | - | - | - | - | - | - | - |
$475 10,258 kWh |
- - kW-months/year |
$2,298 428 MMBtu |
- - Tgal |
- - lb |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE |
Savings: $1,345 Cost: $500 |
$702 | 31,946 | $643 | 46 | - | - | - | - | - | - | - | - | - | - | - | - |
$702 31,946 kWh |
$643 46 kW-months/year |
- - MMBtu |
- - Tgal |
- - lb |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $389,024 Cost: $206,150 |
$18,100 | 811,548 | $12,985 | 922 | $6,669 | 1,242 | $47,266 | 17,441,864 | $5,588 | 79,834 | $12,096 | - | $120,000 | - | $166,320 | - | $18,100 811,548 kWh |
$12,985 922 kW-months/year |
$6,669 1,242 MMBtu |
$47,266 17,441,864 Tgal |
$5,588 79,834 lb |
$12,096 - $ |
$120,000 - $ |
$166,320 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $83,675 Cost: $9,900 |
$17,398 | 779,602 | $12,342 | 876 | $6,669 | 1,242 | $47,266 | 17,441,864 | - | - | - | - | - | - | - | - | $17,398 779,602 kWh |
$12,342 876 kW-months/year |
$6,669 1,242 MMBtu |
$47,266 17,441,864 Tgal |
- - lb |
- - $ |
- - $ |
- - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | Tgal | $ | lb | $ | $ | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Solid Waste (non-haz) | Personnel Changes | Administrative Changes | Primary Raw Material | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Solid Waste (non-haz) | Personnel Changes | Administrative Changes | Primary Raw Material | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||