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IAC Assessment: UD0613
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IAC Assessment: UD0613
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IAC Center University of Dayton
Assessment Year 2001
Principal Product Metal Finishing
NAICS n/a
SIC 3471 - Plating And Polishing
Sales $10,000,000-$50,000,000
# of Employees 130
Plant Area (Sq.Ft.) 54,555
Annual Production 59,330 Pounds
Production Hrs. Annual 6,120
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $80,550 4,323,280 kWh $0.02
Electricity Demand $140,085 9,900 kW-months/year $14.15
Natural Gas $196,021 34,402 MMBtu $5.70
TOTAL ENERGY COSTS $476,518
RECOMMENDED SAVINGS* $50,528 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $29,027
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Water Consumption Primary Product Electricity Usage Electricity Demand Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Water Consumption Primary Product
$ kWh $ kW-months/year $ Tgal $ gal $ lb $ $ $ $ $ Tgal $ $
01: 3.4159 REPLACE TREATED WATER WITH WELL / SURFACE WATER Savings:
$21,501
Cost:
$15,000
$(-289) (-13,770) $(-382) (-27) - - - - - - - - - - $22,172 - - - $(-289)
(-13,770)
kWh
$(-382)
(-27)
kW-months/year
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
$22,172
-
Tgal
-
-
$
02: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$15,606
Cost:
$14,000
- - - - - - - - - - - - - - - - $15,606 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
$15,606
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$6,566
Cost:
-
$2,983 142,045 $3,583 253 - - - - - - - - - - - - - - $2,983
142,045
kWh
$3,583
253
kW-months/year
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
-
-
$
04: 3.1227 USE COUNTER-CURRENT RINSING TO REDUCE RINSE WATER VOLUME (GRAVURE) Savings:
$5,513
Cost:
$5,000
- - - - $1,693 583,518 $1,474 1,522 $168 1,870 $2,178 - - - - - - - -
-
kWh
-
-
kW-months/year
$1,693
583,518
Tgal
$1,474
1,522
gal
$168
1,870
lb
$2,178
-
$
-
-
$
-
-
Tgal
-
-
$
05: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$1,342
Cost:
-
- - $8,931 624 - - - - - - - - $(-7,589) - - - - - -
-
kWh
$8,931
624
kW-months/year
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
$(-7,589)
-
$
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$50,528
Cost:
$34,000
$2,694 128,275 $12,132 850 $1,693 583,518 $1,474 1,522 $168 1,870 $2,178 - $(-7,589) - $22,172 - $15,606 - $2,694
128,275
kWh
$12,132
850
kW-months/year
$1,693
583,518
Tgal
$1,474
1,522
gal
$168
1,870
lb
$2,178
-
$
$(-7,589)
-
$
$22,172
-
Tgal
$15,606
-
$
TOTAL IMPLEMENTED Savings:
$29,027
Cost:
$19,000
$2,983 142,045 $12,514 877 $1,693 583,518 $1,474 1,522 $168 1,870 $2,178 - $(-7,589) - - - $15,606 - $2,983
142,045
kWh
$12,514
877
kW-months/year
$1,693
583,518
Tgal
$1,474
1,522
gal
$168
1,870
lb
$2,178
-
$
$(-7,589)
-
$
-
-
Tgal
$15,606
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ gal $ lb $ $ $ $ $ Tgal $ $
Electricity Usage Electricity Demand Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Water Consumption Primary Product Electricity Usage Electricity Demand Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Water Consumption Primary Product