IAC logo
IAC Assessment: UD0613
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: UD0613
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Dayton
Assessment Year 2001
Principal Product Metal Finishing
NAICS n/a
SIC 3471 - Plating And Polishing
Sales $10,000,000-$50,000,000
# of Employees 130
Plant Area (Sq.Ft.) 54,555
Annual Production 59,330 Pounds
Production Hrs. Annual 6,120
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $80,550 4,323,280 kWh $0.02
Electricity Demand $140,085 9,900 kW-months/year $14.15
Natural Gas $196,021 34,402 MMBtu $5.70
TOTAL ENERGY COSTS $476,518
RECOMMENDED SAVINGS* $50,528 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $29,027
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Water Consumption Primary Product Electricity Usage Electricity Demand Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Water Consumption Primary Product
$ kWh $ kW-months/year $ Tgal $ gal $ lb $ $ $ $ $ Tgal $ $
01: 3.4159 REPLACE TREATED WATER WITH WELL / SURFACE WATER Savings:
$21,501
Cost:
$15,000
$(-289) (-13,770) $(-382) (-27) - - - - - - - - - - $22,172 - - - $(-289)
(-13,770)
kWh
$(-382)
(-27)
kW-months/year
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
$22,172
-
Tgal
-
-
$
02: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$15,606
Cost:
$14,000
- - - - - - - - - - - - - - - - $15,606 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
$15,606
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$6,566
Cost:
-
$2,983 142,045 $3,583 253 - - - - - - - - - - - - - - $2,983
142,045
kWh
$3,583
253
kW-months/year
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
-
-
$
04: 3.1227 USE COUNTER-CURRENT RINSING TO REDUCE RINSE WATER VOLUME (GRAVURE) Savings:
$5,513
Cost:
$5,000
- - - - $1,693 583,518 $1,474 1,522 $168 1,870 $2,178 - - - - - - - -
-
kWh
-
-
kW-months/year
$1,693
583,518
Tgal
$1,474
1,522
gal
$168
1,870
lb
$2,178
-
$
-
-
$
-
-
Tgal
-
-
$
05: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$1,342
Cost:
-
- - $8,931 624 - - - - - - - - $(-7,589) - - - - - -
-
kWh
$8,931
624
kW-months/year
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
$(-7,589)
-
$
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$50,528
Cost:
$34,000
$2,694 128,275 $12,132 850 $1,693 583,518 $1,474 1,522 $168 1,870 $2,178 - $(-7,589) - $22,172 - $15,606 - $2,694
128,275
kWh
$12,132
850
kW-months/year
$1,693
583,518
Tgal
$1,474
1,522
gal
$168
1,870
lb
$2,178
-
$
$(-7,589)
-
$
$22,172
-
Tgal
$15,606
-
$
TOTAL IMPLEMENTED Savings:
$29,027
Cost:
$19,000
$2,983 142,045 $12,514 877 $1,693 583,518 $1,474 1,522 $168 1,870 $2,178 - $(-7,589) - - - $15,606 - $2,983
142,045
kWh
$12,514
877
kW-months/year
$1,693
583,518
Tgal
$1,474
1,522
gal
$168
1,870
lb
$2,178
-
$
$(-7,589)
-
$
-
-
Tgal
$15,606
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ gal $ lb $ $ $ $ $ Tgal $ $
Electricity Usage Electricity Demand Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Water Consumption Primary Product Electricity Usage Electricity Demand Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Water Consumption Primary Product