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IAC Assessment: UD0616
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IAC Assessment: UD0616
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IAC Center University of Dayton
Assessment Year 2001
Principal Product Motor Vehicle Parts
NAICS n/a
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $10,000,000-$50,000,000
# of Employees 230
Plant Area (Sq.Ft.) 60,000
Annual Production 16,000,000 Pieces
Production Hrs. Annual 2,400
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $43,421 1,562,120 kWh $0.03
Electricity Demand $69,224 4,920 kW-months/year $14.07
Natural Gas $12,702 2,086 MMBtu $6.09
TOTAL ENERGY COSTS $125,347
RECOMMENDED SAVINGS* $331,602 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material Primary Product Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material Primary Product
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $ $ $
01: 3.1161 ELIMINATE/REDUCE AN OPERATION Savings:
$252,000
Cost:
$75,000
- - - - - - - - - - $252,000 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$252,000
-
$
-
-
$
-
-
$
02: 4.125 Savings:
$52,440
Cost:
$1,200
- - - - - - - - - - $35,280 - - - $17,160 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$35,280
-
$
-
-
$
$17,160
-
$
03: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$10,581
Cost:
$12,000
$2,021 72,171 $6,247 444 $2,313 379 - - - - - - - - - - $2,021
72,171
kWh
$6,247
444
kW-months/year
$2,313
379
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
04: 3.5112 REPROCESS SPENT OILS ON SITE FOR RE-USE Savings:
$12,893
Cost:
$3,200
- - - - - - $3,983 2,921 - - - - $8,910 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,983
2,921
gal
-
-
lb
-
-
$
$8,910
-
$
-
-
$
05: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$1,612
Cost:
$3,000
- - - - - - - - $1,612 5,400 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$1,612
5,400
lb
-
-
$
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$944
Cost:
$2,412
$269 9,600 $675 48 - - - - - - - - - - - - $269
9,600
kWh
$675
48
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
07: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$637
Cost:
-
$181 6,480 $456 32 - - - - - - - - - - - - $181
6,480
kWh
$456
32
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
08: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$495
Cost:
$1,200
$190 2,641 - - $305 50 - - - - - - - - - - $190
2,641
kWh
-
-
kW-months/year
$305
50
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$331,602
Cost:
$98,012
$2,661 90,892 $7,378 524 $2,618 429 $3,983 2,921 $1,612 5,400 $287,280 - $8,910 - $17,160 - $2,661
90,892
kWh
$7,378
524
kW-months/year
$2,618
429
MMBtu
$3,983
2,921
gal
$1,612
5,400
lb
$287,280
-
$
$8,910
-
$
$17,160
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material Primary Product Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material Primary Product