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IAC Assessment: UD0617
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IAC Assessment: UD0617
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IAC Center University of Dayton
Assessment Year 2001
Principal Product Forging
NAICS n/a
SIC 3462 - Iron And Steel Forgings
Sales $10,000,000-$50,000,000
# of Employees 130
Plant Area (Sq.Ft.) 65,000
Annual Production 30,000,000 Pieces
Production Hrs. Annual 5,760
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $266,688 12,871,012 kWh $0.02
Electricity Demand $566,868 40,404 kW-months/year $14.03
Natural Gas $49,024 8,430 MMBtu $5.82
TOTAL ENERGY COSTS $882,580
RECOMMENDED SAVINGS* $223,989 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $190,594
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Other Liquid (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ gal $ $ $ $ $ $
01: 4.621 USE FIXTURES TO REDUCE MACHINE CHANGEOUT TIMES Savings:
$90,000
Cost:
$111,000
- - - - - - $90,000 - - - - - -
-
kWh
-
-
kW-months/year
-
-
gal
$90,000
-
$
-
-
$
-
-
$
02: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$98,016
Cost:
$60,000
- - - - $1,044 - $21,120 - $60,000 - $15,852 - -
-
kWh
-
-
kW-months/year
$1,044
-
gal
$21,120
-
$
$60,000
-
$
$15,852
-
$
03: 3.5112 REPROCESS SPENT OILS ON SITE FOR RE-USE Savings:
$20,174
Cost:
$3,131
- - - - $20,174 636 - - - - - - -
-
kWh
-
-
kW-months/year
$20,174
636
gal
-
-
$
-
-
$
-
-
$
04: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$10,875
Cost:
-
- - $10,875 1,032 - - - - - - - - -
-
kWh
$10,875
1,032
kW-months/year
-
-
gal
-
-
$
-
-
$
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,578
Cost:
$695
$726 34,560 $1,852 132 - - - - - - - - $726
34,560
kWh
$1,852
132
kW-months/year
-
-
gal
-
-
$
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,273
Cost:
$260
$532 25,344 $741 53 - - - - - - - - $532
25,344
kWh
$741
53
kW-months/year
-
-
gal
-
-
$
-
-
$
-
-
$
07: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$1,073
Cost:
-
$248 11,760 $825 59 - - - - - - - - $248
11,760
kWh
$825
59
kW-months/year
-
-
gal
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$223,989
Cost:
$175,086
$1,506 71,664 $14,293 1,276 $21,218 636 $111,120 - $60,000 - $15,852 - $1,506
71,664
kWh
$14,293
1,276
kW-months/year
$21,218
636
gal
$111,120
-
$
$60,000
-
$
$15,852
-
$
TOTAL IMPLEMENTED Savings:
$190,594
Cost:
$171,695
$726 34,560 $1,852 132 $1,044 - $111,120 - $60,000 - $15,852 - $726
34,560
kWh
$1,852
132
kW-months/year
$1,044
-
gal
$111,120
-
$
$60,000
-
$
$15,852
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ $ $ $ $ $
Electricity Usage Electricity Demand Other Liquid (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Other Liquid (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost