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IAC Assessment: UD0618
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IAC Assessment: UD0618
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IAC Center University of Dayton
Assessment Year 2001
Principal Product Metal burial vaults and steel coil processing
NAICS n/a
SIC 3499 - Fabricated Metal Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 110
Plant Area (Sq.Ft.) 250,000
Annual Production 100,000 Tons
Production Hrs. Annual 3,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $183,550 3,769,222 kWh $0.05
Electricity Demand $36,978 10,032 kW-months/year $3.69
Natural Gas $346,322 54,927 MMBtu $6.31
TOTAL ENERGY COSTS $596,024
RECOMMENDED SAVINGS* $194,430 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $16,512
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $
01: 3.2176 INCREASE USE OF AUTOMATION Savings:
$124,000
Cost:
$240,000
- - - - - - - - - - $124,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$124,000
-
$
-
-
$
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$26,445
Cost:
$5,700
- - - - $26,445 4,191 - - - - - - - - -
-
kWh
-
-
kW-months/year
$26,445
4,191
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,036
Cost:
$25,000
- - - - - - $4,812 899,964 - - $4,224 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$4,812
899,964
gal
-
-
lb
$4,224
-
$
-
-
$
04: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$8,474
Cost:
$6,280
- - - - $8,474 1,343 - - - - - - - - -
-
kWh
-
-
kW-months/year
$8,474
1,343
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,038
Cost:
$1,450
$6,528 136,000 $1,510 408 - - - - - - - - - - $6,528
136,000
kWh
$1,510
408
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$7,458
Cost:
$5,700
- - - - $7,458 1,182 - - - - - - - - -
-
kWh
-
-
kW-months/year
$7,458
1,182
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
07: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$4,522
Cost:
$3,000
- - - - - - - - $4,522 75,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$4,522
75,000
lb
-
-
$
-
-
$
08: 2.7133 USE SEPARATE SWITCHES ON PERIMETER LIGHTING WHICH MAY BE TURNED OFF WHEN NATURAL LIGHT IS AVAILABLE Savings:
$3,394
Cost:
-
$2,430 50,626 $964 260 - - - - - - - - - - $2,430
50,626
kWh
$964
260
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
09: 2.2421 INSTALL WASTE HEAT BOILER TO PROVIDE DIRECT POWER Savings:
$1,779
Cost:
$5,000
- - - - $1,779 282 - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,779
282
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
10: 3.4155 METER WASTE WATER Savings:
$1,284
Cost:
$500
- - - - - - - - - - - - $1,284 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
$1,284
-
$
TOTAL RECOMMENDED Savings:
$194,430
Cost:
$292,630
$8,958 186,626 $2,474 668 $44,156 6,998 $4,812 899,964 $4,522 75,000 $128,224 - $1,284 - $8,958
186,626
kWh
$2,474
668
kW-months/year
$44,156
6,998
MMBtu
$4,812
899,964
gal
$4,522
75,000
lb
$128,224
-
$
$1,284
-
$
TOTAL IMPLEMENTED Savings:
$16,512
Cost:
$7,730
$6,528 136,000 $1,510 408 $8,474 1,343 - - - - - - - - $6,528
136,000
kWh
$1,510
408
kW-months/year
$8,474
1,343
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes