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IAC Assessment: UD0622
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IAC Assessment: UD0622
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IAC Center University of Dayton
Assessment Year 2001
Principal Product Metal working, industrial machines and equipment
NAICS n/a
SIC 3549 - Metalworking Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 215
Plant Area (Sq.Ft.) 160,000
Annual Production 8,750,000 Pounds
Production Hrs. Annual 5,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $98,121 3,368,200 kWh $0.03
Electricity Demand $61,480 7,812 kW-months/year $7.87
Natural Gas $81,061 10,666 MMBtu $7.60
TOTAL ENERGY COSTS $257,520
RECOMMENDED SAVINGS* $35,596 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $16,141
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Other Liquid (non-haz) Other Liquid (haz) Administrative Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Water Disposal Other Liquid (non-haz) Other Liquid (haz) Administrative Changes Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ Tgal $ gal $ gal $ $ $ $ $ $
01: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$12,500
Cost:
$2,500
- - - - - - - - - - - - - - $12,500 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
gal
-
-
gal
-
-
$
-
-
$
$12,500
-
$
02: 3.5112 REPROCESS SPENT OILS ON SITE FOR RE-USE Savings:
$9,526
Cost:
$3,323
- - - - - - - - $9,526 2,062 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
gal
$9,526
2,062
gal
-
-
$
-
-
$
-
-
$
03: 3.5146 UTILIZE A CENTRAL COOLANT SYSTEM FOR CLEANING AND REUSE OF METAL WORKING FLUID Savings:
$5,610
Cost:
$3,200
- - - - - - $3,690 941 - - $1,920 - - - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$3,690
941
gal
-
-
gal
$1,920
-
$
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,574
Cost:
$6,830
$2,538 54,000 $1,036 130 - - - - - - - - - - - - $2,538
54,000
kWh
$1,036
130
kW-months/year
-
-
Tgal
-
-
gal
-
-
gal
-
-
$
-
-
$
-
-
$
05: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$2,978
Cost:
$9,800
$(-544) (-19,501) $(-180) (-23) $4,202 2,868,964 - - - - - - $(-500) - - - $(-544)
(-19,501)
kWh
$(-180)
(-23)
kW-months/year
$4,202
2,868,964
Tgal
-
-
gal
-
-
gal
-
-
$
$(-500)
-
$
-
-
$
06: 2.7145 INSTALL SKYLIGHTS Savings:
$1,341
Cost:
$4,455
$711 25,476 $630 120 - - - - - - - - - - - - $711
25,476
kWh
$630
120
kW-months/year
-
-
Tgal
-
-
gal
-
-
gal
-
-
$
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$67
Cost:
$170
$25 900 $42 5 - - - - - - - - - - - - $25
900
kWh
$42
5
kW-months/year
-
-
Tgal
-
-
gal
-
-
gal
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$35,596
Cost:
$30,278
$2,730 60,875 $1,528 232 $4,202 2,868,964 $3,690 941 $9,526 2,062 $1,920 - $(-500) - $12,500 - $2,730
60,875
kWh
$1,528
232
kW-months/year
$4,202
2,868,964
Tgal
$3,690
941
gal
$9,526
2,062
gal
$1,920
-
$
$(-500)
-
$
$12,500
-
$
TOTAL IMPLEMENTED Savings:
$16,141
Cost:
$9,500
$2,563 54,900 $1,078 135 - - - - - - - - - - $12,500 - $2,563
54,900
kWh
$1,078
135
kW-months/year
-
-
Tgal
-
-
gal
-
-
gal
-
-
$
-
-
$
$12,500
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ gal $ gal $ $ $ $ $ $
Electricity Usage Electricity Demand Water Disposal Other Liquid (non-haz) Other Liquid (haz) Administrative Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Water Disposal Other Liquid (non-haz) Other Liquid (haz) Administrative Changes Ancillary Material Cost Primary Product