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IAC Assessment: UD0626
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IAC Assessment: UD0626
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IAC Center University of Dayton
Assessment Year 2001
Principal Product Pressure senstive flexographic printing on labels, tapes and
NAICS n/a
SIC 2672 - Paper Coated And Laminated, Nec
Sales $5,000,000-$10,000,000
# of Employees 65
Plant Area (Sq.Ft.) 35,000
Annual Production 4,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $34,878 1,201,200 kWh $0.03
Electricity Demand $43,040 2,952 kW-months/year $14.58
Natural Gas $10,910 1,264 MMBtu $8.63
TOTAL ENERGY COSTS $98,743
RECOMMENDED SAVINGS* $71,499 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $21,635
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 4.6110 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$49,350
Cost:
$4,680
- - - - - - $49,350 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$49,350
-
$
02: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$6,653
Cost:
-
$1,404 45,000 $5,249 360 - - - - $1,404
45,000
kWh
$5,249
360
kW-months/year
-
-
MMBtu
-
-
$
03: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$3,326
Cost:
$1,000
$702 22,500 $2,624 180 - - - - $702
22,500
kWh
$2,624
180
kW-months/year
-
-
MMBtu
-
-
$
04: 2.6122 ADJUST VENTS TO MINIMIZE ENERGY USE Savings:
$2,451
Cost:
$112
$232 5,158 $87 6 $2,132 247 - - $232
5,158
kWh
$87
6
kW-months/year
$2,132
247
MMBtu
-
-
$
05: 2.7133 USE SEPARATE SWITCHES ON PERIMETER LIGHTING WHICH MAY BE TURNED OFF WHEN NATURAL LIGHT IS AVAILABLE Savings:
$2,173
Cost:
$364
$1,123 36,000 $1,050 72 - - - - $1,123
36,000
kWh
$1,050
72
kW-months/year
-
-
MMBtu
-
-
$
06: 2.7444 CLOSE HOLES AND OPENINGS IN BUILDING SUCH AS BROKEN WINDOWS Savings:
$2,158
Cost:
$1,050
- - - - $2,158 250 - - -
-
kWh
-
-
kW-months/year
$2,158
250
MMBtu
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,847
Cost:
$42
$955 30,600 $892 61 - - - - $955
30,600
kWh
$892
61
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,587
Cost:
$423
$187 6,000 $1,400 96 - - - - $187
6,000
kWh
$1,400
96
kW-months/year
-
-
MMBtu
-
-
$
09: 2.5122 REPLACE HIGH RESISTANCE DUCTS, PIPES, AND FITTINGS Savings:
$860
Cost:
$250
$265 8,500 $595 41 - - - - $265
8,500
kWh
$595
41
kW-months/year
-
-
MMBtu
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$580
Cost:
$2,526
$300 9,600 $280 19 - - - - $300
9,600
kWh
$280
19
kW-months/year
-
-
MMBtu
-
-
$
11: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$514
Cost:
-
$266 8,520 $248 17 - - - - $266
8,520
kWh
$248
17
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$71,499
Cost:
$10,447
$5,434 171,878 $12,425 852 $4,290 497 $49,350 - $5,434
171,878
kWh
$12,425
852
kW-months/year
$4,290
497
MMBtu
$49,350
-
$
TOTAL IMPLEMENTED Savings:
$21,635
Cost:
$5,767
$5,168 163,358 $12,177 835 $4,290 497 - - $5,168
163,358
kWh
$12,177
835
kW-months/year
$4,290
497
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes