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IAC Assessment: UD0631
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IAC Assessment: UD0631
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IAC Center University of Dayton
Assessment Year 2001
Principal Product Metal stamping and welding assemblies
NAICS n/a
SIC 3469 - Metal Stampings, Nec
Sales $10,000,000-$50,000,000
# of Employees 330
Plant Area (Sq.Ft.) 208,000
Annual Production 50,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $155,213 6,101,280 kWh $0.03
Electricity Demand $141,521 12,948 kW-months/year $10.93
Natural Gas $138,065 23,083 MMBtu $5.98
TOTAL ENERGY COSTS $434,799
RECOMMENDED SAVINGS* $1,240,809 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,209,312
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Administrative Changes Primary Product Electricity Usage Electricity Demand Administrative Changes Primary Product
$ kWh $ kW-months/year $ $ $ $
01: 4.445 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$324,000
Cost:
$1,600,000
- - - - - - $324,000 - -
-
kWh
-
-
kW-months/year
-
-
$
$324,000
-
$
02: 4.625 DEVELOP STANDARD OPERATING PROCEDURES Savings:
$708,750
Cost:
$350,000
- - - - $708,750 - - - -
-
kWh
-
-
kW-months/year
$708,750
-
$
-
-
$
03: 4.625 DEVELOP STANDARD OPERATING PROCEDURES Savings:
$162,000
Cost:
$48,000
- - - - $162,000 - - - -
-
kWh
-
-
kW-months/year
$162,000
-
$
-
-
$
04: 4.514 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$19,834
Cost:
$12,680
- - - - $19,834 - - - -
-
kWh
-
-
kW-months/year
$19,834
-
$
-
-
$
05: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$6,067
Cost:
$7,000
$3,510 117,000 $2,557 468 - - - - $3,510
117,000
kWh
$2,557
468
kW-months/year
-
-
$
-
-
$
06: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$9,670
Cost:
$3,680
$1,800 60,000 $7,870 720 - - - - $1,800
60,000
kWh
$7,870
720
kW-months/year
-
-
$
-
-
$
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,361
Cost:
$588
$1,787 59,570 $1,574 144 - - - - $1,787
59,570
kWh
$1,574
144
kW-months/year
-
-
$
-
-
$
08: 2.7133 USE SEPARATE SWITCHES ON PERIMETER LIGHTING WHICH MAY BE TURNED OFF WHEN NATURAL LIGHT IS AVAILABLE Savings:
$2,800
Cost:
$960
$1,620 54,000 $1,180 108 - - - - $1,620
54,000
kWh
$1,180
108
kW-months/year
-
-
$
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,671
Cost:
-
$1,980 66,000 $1,443 132 $(-1,752) - - - $1,980
66,000
kWh
$1,443
132
kW-months/year
$(-1,752)
-
$
-
-
$
10: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$904
Cost:
-
- - $2,304 211 $(-1,400) - - - -
-
kWh
$2,304
211
kW-months/year
$(-1,400)
-
$
-
-
$
11: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$797
Cost:
$1,168
$797 26,583 - - - - - - $797
26,583
kWh
-
-
kW-months/year
-
-
$
-
-
$
12: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$534
Cost:
$680
$216 7,200 $318 29 - - - - $216
7,200
kWh
$318
29
kW-months/year
-
-
$
-
-
$
13: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$421
Cost:
$688
$421 14,025 - - - - - - $421
14,025
kWh
-
-
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$1,240,809
Cost:
$2,025,444
$12,131 404,378 $17,246 1,812 $887,432 - $324,000 - $12,131
404,378
kWh
$17,246
1,812
kW-months/year
$887,432
-
$
$324,000
-
$
TOTAL IMPLEMENTED Savings:
$1,209,312
Cost:
$2,003,328
$5,821 194,025 $10,493 960 $868,998 - $324,000 - $5,821
194,025
kWh
$10,493
960
kW-months/year
$868,998
-
$
$324,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Administrative Changes Primary Product Electricity Usage Electricity Demand Administrative Changes Primary Product