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IAC Assessment: UD0633
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IAC Assessment: UD0633
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IAC Center University of Dayton
Assessment Year 2001
Principal Product Injection molded thermoplastics
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 195
Plant Area (Sq.Ft.) 155,000
Annual Production 19,200,000 Pieces
Production Hrs. Annual 5,760
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $243,482 7,901,880 kWh $0.03
Electricity Demand $262,848 17,736 kW-months/year $14.82
TOTAL ENERGY COSTS $518,899
RECOMMENDED SAVINGS* $75,510 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $53,966
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Electricity Usage Electricity Demand Water Disposal
$ kWh $ kW-months/year $ Tgal
01: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$25,095
Cost:
$6,000
$11,935 426,240 $13,160 888 - - $11,935
426,240
kWh
$13,160
888
kW-months/year
-
-
Tgal
02: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$17,974
Cost:
$3,000
$8,548 305,280 $9,426 636 - - $8,548
305,280
kWh
$9,426
636
kW-months/year
-
-
Tgal
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$10,072
Cost:
$1,560
$4,790 171,072 $5,282 356 - - $4,790
171,072
kWh
$5,282
356
kW-months/year
-
-
Tgal
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$5,223
Cost:
$4,000
$2,484 88,704 $2,739 185 - - $2,484
88,704
kWh
$2,739
185
kW-months/year
-
-
Tgal
05: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$4,373
Cost:
$600
- - - - $4,373 1,845 -
-
kWh
-
-
kW-months/year
$4,373
1,845
Tgal
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$4,155
Cost:
$5,550
$1,976 70,560 $2,179 147 - - $1,976
70,560
kWh
$2,179
147
kW-months/year
-
-
Tgal
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,150
Cost:
$1,750
$2,016 72,000 $2,134 144 - - $2,016
72,000
kWh
$2,134
144
kW-months/year
-
-
Tgal
08: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$2,374
Cost:
-
$1,129 40,320 $1,245 84 - - $1,129
40,320
kWh
$1,245
84
kW-months/year
-
-
Tgal
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,094
Cost:
$180
$1,258 44,928 $836 56 - - $1,258
44,928
kWh
$836
56
kW-months/year
-
-
Tgal
TOTAL RECOMMENDED Savings:
$75,510
Cost:
$22,640
$34,136 1,219,104 $37,001 2,496 $4,373 1,845 $34,136
1,219,104
kWh
$37,001
2,496
kW-months/year
$4,373
1,845
Tgal
TOTAL IMPLEMENTED Savings:
$53,966
Cost:
$11,350
$23,628 843,840 $25,965 1,752 $4,373 1,845 $23,628
843,840
kWh
$25,965
1,752
kW-months/year
$4,373
1,845
Tgal
Savings
Cost
$ kWh $ kW-months/year $ Tgal
Electricity Usage Electricity Demand Water Disposal Electricity Usage Electricity Demand Water Disposal