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IAC Assessment: UD0636
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IAC Assessment: UD0636
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IAC Center University of Dayton
Assessment Year 2002
Principal Product Acid proof ceramics, Steel liners and packing
NAICS n/a
SIC 3259 - Structural Clay Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 91
Plant Area (Sq.Ft.) 36,000
Annual Production 5,100 Tons
Production Hrs. Annual 7,488
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $86,997 2,102,480 kWh $0.04
Electricity Demand $21,548 6,264 kW-months/year $3.44
Natural Gas $557,323 96,646 MMBtu $5.77
TOTAL ENERGY COSTS $665,868
RECOMMENDED SAVINGS* $118,922 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $118,922
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
01: 3.2176 INCREASE USE OF AUTOMATION Savings:
$62,400
Cost:
-
- - - - - - - - $62,400 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$62,400
-
$
-
-
$
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$20,587
Cost:
$7,200
- - - - - - $20,587 3,568 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$20,587
3,568
MMBtu
-
-
$
-
-
$
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$20,230
Cost:
$25,000
- - - - - - $20,230 3,506 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$20,230
3,506
MMBtu
-
-
$
-
-
$
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$4,987
Cost:
$3,750
- - - - $4,987 - - - - - - - -
-
kWh
-
-
kW-months/year
$4,987
-
$
-
-
MMBtu
-
-
$
-
-
$
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$4,247
Cost:
$500
- - - - - - $4,247 736 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$4,247
736
MMBtu
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,668
Cost:
$1,185
$610 14,196 $188 55 - - - - - - $870 - $610
14,196
kWh
$188
55
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
$870
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,509
Cost:
$2,880
$1,154 26,832 $355 103 - - - - - - - - $1,154
26,832
kWh
$355
103
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,335
Cost:
$420
$815 18,953 $520 151 - - - - - - - - $815
18,953
kWh
$520
151
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
09: 2.2424 USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS Savings:
$1,223
Cost:
-
- - - - - - $1,223 212 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,223
212
MMBtu
-
-
$
-
-
$
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$736
Cost:
$300
$563 13,104 $173 50 - - - - - - - - $563
13,104
kWh
$173
50
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$118,922
Cost:
$41,235
$3,142 73,085 $1,236 359 $4,987 - $46,287 8,022 $62,400 - $870 - $3,142
73,085
kWh
$1,236
359
kW-months/year
$4,987
-
$
$46,287
8,022
MMBtu
$62,400
-
$
$870
-
$
TOTAL IMPLEMENTED Savings:
$118,922
Cost:
$41,235
$3,142 73,085 $1,236 359 $4,987 - $46,287 8,022 $62,400 - $870 - $3,142
73,085
kWh
$1,236
359
kW-months/year
$4,987
-
$
$46,287
8,022
MMBtu
$62,400
-
$
$870
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Ancillary Material Cost