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IAC Assessment: UD0643
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IAC Assessment: UD0643
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IAC Center University of Dayton
Assessment Year 2002
Principal Product Calcium carbide
NAICS n/a
SIC 2899 - Chemical Preparations, Nec
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 0
Annual Production 70,000 Tons
Production Hrs. Annual 8,400
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $4,309,202 273,662,645 kWh $0.02
Electricity Demand $3,385,802 513,984 kW-months/year $6.59
Natural Gas $77,425 12,908 MMBtu $6.00
TOTAL ENERGY COSTS $8,034,780
RECOMMENDED SAVINGS* $115,378 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Disposal Electricity Usage Natural Gas Water Disposal
$ kWh $ MMBtu $ Tgal
01: 2.1331 BURN A LESS EXPENSIVE GRADE OF FUEL Savings:
$32,894
Cost:
$90,000
- - $32,894 5,482 - - -
-
kWh
$32,894
5,482
MMBtu
-
-
Tgal
02: 2.1224 REPLACE BOILER Savings:
$24,688
Cost:
$93,993
- - $24,040 3,005 $648 418,188 -
-
kWh
$24,040
3,005
MMBtu
$648
418,188
Tgal
03: 2.1331 BURN A LESS EXPENSIVE GRADE OF FUEL Savings:
$18,168
Cost:
-
- - $18,168 3,028 - - -
-
kWh
$18,168
3,028
MMBtu
-
-
Tgal
04: 2.4235 REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES Savings:
$11,525
Cost:
-
$11,525 411,600 - - - - $11,525
411,600
kWh
-
-
MMBtu
-
-
Tgal
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$7,904
Cost:
$25,000
$7,904 282,282 - - - - $7,904
282,282
kWh
-
-
MMBtu
-
-
Tgal
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$7,223
Cost:
$268
$7,223 257,954 - - - - $7,223
257,954
kWh
-
-
MMBtu
-
-
Tgal
07: 2.4222 INSTALL ADEQUATE DRYERS ON AIR LINES TO ELIMINATE BLOWDOWN Savings:
$4,989
Cost:
$11,500
$4,989 178,164 - - - - $4,989
178,164
kWh
-
-
MMBtu
-
-
Tgal
08: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$4,481
Cost:
$1,000
$4,481 160,035 - - - - $4,481
160,035
kWh
-
-
MMBtu
-
-
Tgal
09: 2.4235 REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES Savings:
$1,882
Cost:
$1,000
$1,882 67,200 - - - - $1,882
67,200
kWh
-
-
MMBtu
-
-
Tgal
10: 2.7134 USE PHOTOCELL CONTROLS Savings:
$1,370
Cost:
$825
$1,370 32,000 - - - - $1,370
32,000
kWh
-
-
MMBtu
-
-
Tgal
11: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$254
Cost:
$300
$254 9,072 - - - - $254
9,072
kWh
-
-
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$115,378
Cost:
$223,886
$39,628 1,398,307 $75,102 11,515 $648 418,188 $39,628
1,398,307
kWh
$75,102
11,515
MMBtu
$648
418,188
Tgal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
MMBtu
-
-
Tgal
Savings
Cost
$ kWh $ MMBtu $ Tgal
Electricity Usage Natural Gas Water Disposal Electricity Usage Natural Gas Water Disposal