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IAC Assessment: UD0645
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IAC Assessment: UD0645
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IAC Center University of Dayton
Assessment Year 2002
Principal Product Aircraft propellers and drive systems
NAICS n/a
SIC 3728 - Aircraft Parts And Equipment, Nec
Sales $10,000,000-$50,000,000
# of Employees 205
Plant Area (Sq.Ft.) 157,000
Annual Production 3,200 Pieces
Production Hrs. Annual 4,312
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $111,925 5,087,506 kWh $0.02
Electricity Demand $199,567 13,656 kW-months/year $14.61
Natural Gas $102,645 11,770 MMBtu $8.72
TOTAL ENERGY COSTS $414,137
RECOMMENDED SAVINGS* $127,910 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $
01: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$64,277
Cost:
$3,300
- - - - - - $64,277 708 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$64,277
708
gal
-
-
$
-
-
$
02: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$28,640
Cost:
$1,000
- - - - - - - - - - $28,640 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
$28,640
-
$
03: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$13,252
Cost:
-
- - $12,174 864 - - - - $1,078 - - - -
-
kWh
$12,174
864
kW-months/year
-
-
MMBtu
-
-
gal
$1,078
-
$
-
-
$
04: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$10,178
Cost:
$2,325
- - - - $10,178 1,154 - - - - - - -
-
kWh
-
-
kW-months/year
$10,178
1,154
MMBtu
-
-
gal
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,257
Cost:
$363
$1,008 45,815 $2,249 160 - - - - - - - - $1,008
45,815
kWh
$2,249
160
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
06: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$3,431
Cost:
$7,030
$1,233 56,056 $2,198 156 - - - - - - - - $1,233
56,056
kWh
$2,198
156
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,965
Cost:
-
$1,097 49,858 $1,868 132 - - - - - - - - $1,097
49,858
kWh
$1,868
132
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,344
Cost:
$2,000
$499 22,663 $845 60 - - - - - - - - $499
22,663
kWh
$845
60
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$359
Cost:
$30
$129 5,864 $230 16 - - - - - - - - $129
5,864
kWh
$230
16
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
10: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$207
Cost:
$250
$207 7,405 - - - - - - - - - - $207
7,405
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$127,910
Cost:
$16,298
$4,173 187,661 $19,564 1,388 $10,178 1,154 $64,277 708 $1,078 - $28,640 - $4,173
187,661
kWh
$19,564
1,388
kW-months/year
$10,178
1,154
MMBtu
$64,277
708
gal
$1,078
-
$
$28,640
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Administrative Changes