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IAC Assessment: UD0646
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IAC Assessment: UD0646
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IAC Center University of Dayton
Assessment Year 2002
Principal Product Metal heat-treating and plating
NAICS n/a
SIC 3471 - Plating And Polishing
Sales $5,000,000-$10,000,000
# of Employees 75
Plant Area (Sq.Ft.) 53,000
Annual Production 33,600,000 Pieces
Production Hrs. Annual 8,400
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $105,333 3,898,476 kWh $0.03
Electricity Demand $32,208 8,052 kW-months/year $4.00
Natural Gas $204,948 19,569 MMBtu $10.47
TOTAL ENERGY COSTS $460,156
RECOMMENDED SAVINGS* $78,711 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $62,178
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal
$ kWh $ kW-months/year $ MMBtu $ Tgal
01: 3.4156 USE FLOW CONTROL VALVES ON EQUIPMENT TO OPTIMIZE WATER USE Savings:
$33,646
Cost:
$32,000
- - - - - - $33,646 806,751 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$33,646
806,751
Tgal
02: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$25,468
Cost:
$12,700
- - - - $25,468 3,284 - - -
-
kWh
-
-
kW-months/year
$25,468
3,284
MMBtu
-
-
Tgal
03: 2.7245 USE DIRECT AIR SUPPLY TO EXHAUST HOODS Savings:
$9,581
Cost:
$675
- - - - $9,581 1,474 - - -
-
kWh
-
-
kW-months/year
$9,581
1,474
MMBtu
-
-
Tgal
04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$2,685
Cost:
$2,000
- - - - $2,685 413 - - -
-
kWh
-
-
kW-months/year
$2,685
413
MMBtu
-
-
Tgal
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,204
Cost:
$3,320
- - - - $2,204 339 - - -
-
kWh
-
-
kW-months/year
$2,204
339
MMBtu
-
-
Tgal
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,390
Cost:
$5,088
$1,169 40,230 $221 58 - - - - $1,169
40,230
kWh
$221
58
kW-months/year
-
-
MMBtu
-
-
Tgal
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,342
Cost:
$61
$1,121 38,640 $221 55 - - - - $1,121
38,640
kWh
$221
55
kW-months/year
-
-
MMBtu
-
-
Tgal
08: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$1,092
Cost:
-
- - - - - - $1,092 4,280,628 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,092
4,280,628
Tgal
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$613
Cost:
$1,431
$512 17,640 $101 25 - - - - $512
17,640
kWh
$101
25
kW-months/year
-
-
MMBtu
-
-
Tgal
10: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$379
Cost:
$499
$317 10,920 $62 16 - - - - $317
10,920
kWh
$62
16
kW-months/year
-
-
MMBtu
-
-
Tgal
11: 2.5111 CONVERT FROM INDIRECT TO DIRECT FIRED SYSTEMS Savings:
$311
Cost:
$640
$244 8,400 $67 17 - - - - $244
8,400
kWh
$67
17
kW-months/year
-
-
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$78,711
Cost:
$58,414
$3,363 115,830 $672 171 $39,938 5,510 $34,738 5,087,379 $3,363
115,830
kWh
$672
171
kW-months/year
$39,938
5,510
MMBtu
$34,738
5,087,379
Tgal
TOTAL IMPLEMENTED Savings:
$62,178
Cost:
$47,199
$317 10,920 $62 16 $28,153 3,697 $33,646 806,751 $317
10,920
kWh
$62
16
kW-months/year
$28,153
3,697
MMBtu
$33,646
806,751
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal