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IAC Assessment: UD0648
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IAC Assessment: UD0648
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IAC Center University of Dayton
Assessment Year 2002
Principal Product Plastic Blow Molding
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 80
Plant Area (Sq.Ft.) 95,000
Annual Production 7,500,000 Pounds
Production Hrs. Annual 6,240
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $193,926 5,185,200 kWh $0.04
Electricity Demand $87,544 12,696 kW-months/year $6.90
Natural Gas $32,980 3,312 MMBtu $9.96
TOTAL ENERGY COSTS $320,335
RECOMMENDED SAVINGS* $52,267 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $4,996
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Personnel Changes Administrative Changes Primary Product Electricity Usage Electricity Demand Water Disposal Personnel Changes Administrative Changes Primary Product
$ kWh $ kW-months/year $ Tgal $ $ $ $ $ $
01: 4.513 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$18,752
Cost:
$4,500
- - - - - - $12,480 - $112 - $6,160 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$12,480
-
$
$112
-
$
$6,160
-
$
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$17,379
Cost:
$45,000
$12,329 329,659 $5,050 704 - - - - - - - - $12,329
329,659
kWh
$5,050
704
kW-months/year
-
-
Tgal
-
-
$
-
-
$
-
-
$
03: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$6,156
Cost:
$1,323
$6,156 164,600 - - - - - - - - - - $6,156
164,600
kWh
-
-
kW-months/year
-
-
Tgal
-
-
$
-
-
$
-
-
$
04: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$2,749
Cost:
$2,500
- - - - $2,749 993,477 - - - - - - -
-
kWh
-
-
kW-months/year
$2,749
993,477
Tgal
-
-
$
-
-
$
-
-
$
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,235
Cost:
$7,600
$1,633 43,680 $602 84 - - - - - - - - $1,633
43,680
kWh
$602
84
kW-months/year
-
-
Tgal
-
-
$
-
-
$
-
-
$
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,108
Cost:
$196
$1,540 41,184 $568 79 - - - - - - - - $1,540
41,184
kWh
$568
79
kW-months/year
-
-
Tgal
-
-
$
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,899
Cost:
$5,800
$1,340 35,828 $559 78 - - - - - - - - $1,340
35,828
kWh
$559
78
kW-months/year
-
-
Tgal
-
-
$
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$989
Cost:
$2,502
$723 19,344 $266 37 - - - - - - - - $723
19,344
kWh
$266
37
kW-months/year
-
-
Tgal
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$52,267
Cost:
$69,421
$23,721 634,295 $7,045 982 $2,749 993,477 $12,480 - $112 - $6,160 - $23,721
634,295
kWh
$7,045
982
kW-months/year
$2,749
993,477
Tgal
$12,480
-
$
$112
-
$
$6,160
-
$
TOTAL IMPLEMENTED Savings:
$4,996
Cost:
$8,498
$3,603 96,356 $1,393 194 - - - - - - - - $3,603
96,356
kWh
$1,393
194
kW-months/year
-
-
Tgal
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ $ $ $ $ $
Electricity Usage Electricity Demand Water Disposal Personnel Changes Administrative Changes Primary Product Electricity Usage Electricity Demand Water Disposal Personnel Changes Administrative Changes Primary Product