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IAC Assessment: UD0649
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IAC Assessment: UD0649
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IAC Center University of Dayton
Assessment Year 2002
Principal Product Metal Stampings
NAICS n/a
SIC 3469 - Metal Stampings, Nec
Sales $10,000,000-$50,000,000
# of Employees 88
Plant Area (Sq.Ft.) 150,970
Annual Production 3,000 Tons
Production Hrs. Annual 6,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $69,251 2,036,800 kWh $0.03
Electricity Demand $48,068 6,360 kW-months/year $7.56
Natural Gas $70,230 8,672 MMBtu $8.10
TOTAL ENERGY COSTS $195,207
RECOMMENDED SAVINGS* $101,707 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,431
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Other Liquid (haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Other Liquid (haz) Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ gal $ $
01: 4.114 ADD/MODIFY EQUIPMENT TO IMPROVE DRYING PROCESS Savings:
$72,080
Cost:
$3,600
- - $(-1,920) (-240) - - - - - - - - $74,000 - -
-
kWh
$(-1,920)
(-240)
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
$74,000
-
$
02: 4.623 EMPLOY MODULAR JIGS TO REDUCE PROCESS SET-UP TIME Savings:
$16,650
Cost:
$15,000
- - - - - - - - - - - - $16,650 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
$16,650
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,835
Cost:
$3,500
- - - - $2,835 350 - - - - - - - - -
-
kWh
-
-
kW-months/year
$2,835
350
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,660
Cost:
$6,691
$1,863 54,780 $797 100 - - - - - - - - - - $1,863
54,780
kWh
$797
100
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,306
Cost:
$6,000
$1,077 31,680 $1,229 154 - - - - - - - - - - $1,077
31,680
kWh
$1,229
154
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
-
-
$
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,082
Cost:
$1,008
$930 27,375 $1,152 144 - - - - - - - - - - $930
27,375
kWh
$1,152
144
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
-
-
$
07: 3.8132 USE LESS TOXIC AND VOLATILE SOLVENT SUBSTITUTES Savings:
$1,615
Cost:
$1,275
- - - - - - - - $(-875) (-3) $2,490 248 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-875)
(-3)
gal
$2,490
248
gal
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$512
Cost:
$113
$512 15,065 - - - - - - - - - - - - $512
15,065
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
-
-
$
09: 2.2511 INSULATE BARE EQUIPMENT Savings:
$502
Cost:
$1,640
- - - - $502 62 - - - - - - - - -
-
kWh
-
-
kW-months/year
$502
62
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
-
-
$
10: 3.4151 MINIMIZE WATER USAGE Savings:
$373
Cost:
-
- - - - - - $373 89,772 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$373
89,772
Tgal
-
-
gal
-
-
gal
-
-
$
11: 2.7311 VENTILATION SYSTEM TO SHUT OFF WHEN ROOM IS NOT IN USE Savings:
$92
Cost:
-
$54 1,600 $38 5 - - - - - - - - - - $54
1,600
kWh
$38
5
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
-
-
$
TOTAL RECOMMENDED Savings:
$101,707
Cost:
$38,827
$4,436 130,500 $1,296 163 $3,337 412 $373 89,772 $(-875) (-3) $2,490 248 $90,650 - $4,436
130,500
kWh
$1,296
163
kW-months/year
$3,337
412
MMBtu
$373
89,772
Tgal
$(-875)
(-3)
gal
$2,490
248
gal
$90,650
-
$
TOTAL IMPLEMENTED Savings:
$5,431
Cost:
$12,691
$2,994 88,060 $2,064 259 - - $373 89,772 - - - - - - $2,994
88,060
kWh
$2,064
259
kW-months/year
-
-
MMBtu
$373
89,772
Tgal
-
-
gal
-
-
gal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ gal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Other Liquid (haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Other Liquid (haz) Personnel Changes