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IAC Assessment: UD0650
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IAC Assessment: UD0650
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IAC Center University of Dayton
Assessment Year 2002
Principal Product Rotational molded plastic products
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $1,000,000-$5,000,000
# of Employees 40
Plant Area (Sq.Ft.) 100,000
Annual Production 2,000,000 Pounds
Production Hrs. Annual 4,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $54,754 797,040 kWh $0.07
Natural Gas $123,908 17,486 MMBtu $7.09
TOTAL ENERGY COSTS $181,381
RECOMMENDED SAVINGS* $163,375 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $213
#|Description Savings
Cost
Status Electricity Usage Natural Gas Personnel Changes Administrative Changes Primary Raw Material Electricity Usage Natural Gas Personnel Changes Administrative Changes Primary Raw Material
$ kWh $ MMBtu $ $ $ $ $ $
01: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$99,990
Cost:
$64,500
$(-10,130) (-151,200) - - $(-57,600) - - - $167,720 - $(-10,130)
(-151,200)
kWh
-
-
MMBtu
$(-57,600)
-
$
-
-
$
$167,720
-
$
02: 4.5140 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$37,195
Cost:
$95,000
$7,528 103,400 $8,217 1,159 $18,000 - $3,450 - - - $7,528
103,400
kWh
$8,217
1,159
MMBtu
$18,000
-
$
$3,450
-
$
-
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$24,914
Cost:
$12,000
- - $24,914 3,514 - - - - - - -
-
kWh
$24,914
3,514
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$799
Cost:
$2,372
$799 11,920 - - - - - - - - $799
11,920
kWh
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$213
Cost:
-
$213 3,175 - - - - - - - - $213
3,175
kWh
-
-
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$133
Cost:
$15
$133 1,984 - - - - - - - - $133
1,984
kWh
-
-
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$131
Cost:
$406
$131 1,947 - - - - - - - - $131
1,947
kWh
-
-
MMBtu
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$163,375
Cost:
$174,293
$(-1,326) (-28,774) $33,131 4,673 $(-39,600) - $3,450 - $167,720 - $(-1,326)
(-28,774)
kWh
$33,131
4,673
MMBtu
$(-39,600)
-
$
$3,450
-
$
$167,720
-
$
TOTAL IMPLEMENTED Savings:
$213
Cost:
-
$213 3,175 - - - - - - - - $213
3,175
kWh
-
-
MMBtu
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ MMBtu $ $ $ $ $ $
Electricity Usage Natural Gas Personnel Changes Administrative Changes Primary Raw Material Electricity Usage Natural Gas Personnel Changes Administrative Changes Primary Raw Material