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IAC Assessment: UD0653
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IAC Assessment: UD0653
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IAC Center University of Dayton
Assessment Year 2002
Principal Product Plastic Pellets
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 125,000
Annual Production 10,000,000 Pounds
Production Hrs. Annual 6,120
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $210,328 3,999,760 kWh $0.05
Electricity Demand $69,624 11,604 kW-months/year $6.00
Natural Gas $42,393 4,183 MMBtu $10.13
TOTAL ENERGY COSTS $322,345
RECOMMENDED SAVINGS* $1,626,511 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,587,940
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Increase in Production Electricity Usage Electricity Demand Natural Gas Administrative Changes Increase in Production
$ kWh $ kW-months/year $ MMBtu $ $ $ %
01: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$1,356,000
Cost:
$500,000
- - - - - - - - $1,356,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$1,356,000
-
%
02: 4.625 DEVELOP STANDARD OPERATING PROCEDURES Savings:
$222,000
Cost:
-
- - - - - - - - $222,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$222,000
-
%
03: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$32,655
Cost:
$36,000
- - - - - - $32,655 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$32,655
-
$
-
-
%
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$6,181
Cost:
$733
$4,994 97,920 $1,187 192 - - - - - - $4,994
97,920
kWh
$1,187
192
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,155
Cost:
$2,000
- - - - $4,155 411 - - - - -
-
kWh
-
-
kW-months/year
$4,155
411
MMBtu
-
-
$
-
-
%
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,378
Cost:
$5,112
$1,946 36,720 $432 72 - - - - - - $1,946
36,720
kWh
$432
72
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
07: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,512
Cost:
$1,125
- - $1,512 21 - - - - - - -
-
kWh
$1,512
21
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
08: 2.5123 REDUCE FLUID FLOW RATES Savings:
$1,381
Cost:
-
$936 18,360 $445 72 - - - - - - $936
18,360
kWh
$445
72
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$249
Cost:
$42
$156 3,060 $93 15 - - - - - - $156
3,060
kWh
$93
15
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$1,626,511
Cost:
$545,012
$8,032 156,060 $3,669 372 $4,155 411 $32,655 - $1,578,000 - $8,032
156,060
kWh
$3,669
372
kW-months/year
$4,155
411
MMBtu
$32,655
-
$
$1,578,000
-
%
TOTAL IMPLEMENTED Savings:
$1,587,940
Cost:
$505,845
$7,876 153,000 $2,064 336 - - - - $1,578,000 - $7,876
153,000
kWh
$2,064
336
kW-months/year
-
-
MMBtu
-
-
$
$1,578,000
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ %
Electricity Usage Electricity Demand Natural Gas Administrative Changes Increase in Production Electricity Usage Electricity Demand Natural Gas Administrative Changes Increase in Production