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IAC Assessment: UD0656
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IAC Assessment: UD0656
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IAC Center University of Dayton
Assessment Year 2002
Principal Product Robotic welded parts
NAICS n/a
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $10,000,000-$50,000,000
# of Employees 425
Plant Area (Sq.Ft.) 140,000
Annual Production 14,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $81,276 2,757,194 kWh $0.03
Electricity Demand $165,015 10,416 kW-months/year $15.84
Natural Gas $24,200 2,649 MMBtu $9.14
TOTAL ENERGY COSTS $275,053
RECOMMENDED SAVINGS* $231,440 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $37,491
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Administrative Changes Electricity Usage Electricity Demand Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ $ $ $
01: 4.425 ELIMINATE/REDUCE REDUNDANT INSPECTIONS Savings:
$160,000
Cost:
-
- - - - $160,000 - - - -
-
kWh
-
-
kW-months/year
$160,000
-
$
-
-
$
02: 4.311 SCHEDULE DELIVERIES ACCORDING TO DEMAND Savings:
$36,000
Cost:
-
- - - - - - $36,000 - -
-
kWh
-
-
kW-months/year
-
-
$
$36,000
-
$
03: 4.514 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$24,000
Cost:
$2,500
- - - - $24,000 - - - -
-
kWh
-
-
kW-months/year
$24,000
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,934
Cost:
$1,390
$1,764 63,000 $2,170 132 - - - - $1,764
63,000
kWh
$2,170
132
kW-months/year
-
-
$
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,677
Cost:
$1,680
$1,310 46,800 $2,367 144 - - - - $1,310
46,800
kWh
$2,367
144
kW-months/year
-
-
$
-
-
$
06: 2.7122 DISCONNECT BALLASTS Savings:
$2,338
Cost:
$110
$1,075 38,400 $1,263 77 - - - - $1,075
38,400
kWh
$1,263
77
kW-months/year
-
-
$
-
-
$
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,266
Cost:
$3,422
$280 10,000 $986 60 - - - - $280
10,000
kWh
$986
60
kW-months/year
-
-
$
-
-
$
08: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$225
Cost:
$80
$126 4,500 $99 12 - - - - $126
4,500
kWh
$99
12
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$231,440
Cost:
$9,182
$4,555 162,700 $6,885 425 $184,000 - $36,000 - $4,555
162,700
kWh
$6,885
425
kW-months/year
$184,000
-
$
$36,000
-
$
TOTAL IMPLEMENTED Savings:
$37,491
Cost:
$3,502
$406 14,500 $1,085 72 - - $36,000 - $406
14,500
kWh
$1,085
72
kW-months/year
-
-
$
$36,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Administrative Changes Electricity Usage Electricity Demand Personnel Changes Administrative Changes