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IAC Assessment: UD0658
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IAC Assessment: UD0658
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IAC Center University of Dayton
Assessment Year 2002
Principal Product automotive stampings
NAICS n/a
SIC 3465 - Automotive Stampings
Sales $10,000,000-$50,000,000
# of Employees 112
Plant Area (Sq.Ft.) 144,000
Annual Production 16,000,000 Pounds
Production Hrs. Annual 6,500
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $149,284 4,829,857 kWh $0.03
Electricity Demand $99,522 11,916 kW-months/year $8.35
Natural Gas $36,764 5,167 MMBtu $7.12
TOTAL ENERGY COSTS $329,650
RECOMMENDED SAVINGS* $1,005,204 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $990,180
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Consumption Increase in Production Electricity Usage Electricity Demand Natural Gas Water Consumption Increase in Production
$ kWh $ kW-months/year $ MMBtu $ Tgal $ %
01: 4.621 USE FIXTURES TO REDUCE MACHINE CHANGEOUT TIMES Savings:
$962,280
Cost:
$448,000
- - - - - - - - $962,280 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$962,280
-
%
02: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$20,837
Cost:
$16,100
- - - - - - $20,837 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$20,837
-
Tgal
-
-
%
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,063
Cost:
$8,000
$4,056 156,000 $3,007 288 - - - - - - $4,056
156,000
kWh
$3,007
288
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
%
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$5,863
Cost:
$1,050
$2,355 208,366 $3,508 336 - - - - - - $2,355
208,366
kWh
$3,508
336
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
%
05: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$4,586
Cost:
$7,938
- - - - $4,586 645 - - - - -
-
kWh
-
-
kW-months/year
$4,586
645
MMBtu
-
-
Tgal
-
-
%
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,826
Cost:
$8,905
$2,197 84,500 $1,629 156 - - - - - - $2,197
84,500
kWh
$1,629
156
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
%
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$749
Cost:
-
$749 28,800 - - - - - - - - $749
28,800
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
%
TOTAL RECOMMENDED Savings:
$1,005,204
Cost:
$489,993
$9,357 477,666 $8,144 780 $4,586 645 $20,837 - $962,280 - $9,357
477,666
kWh
$8,144
780
kW-months/year
$4,586
645
MMBtu
$20,837
-
Tgal
$962,280
-
%
TOTAL IMPLEMENTED Savings:
$990,180
Cost:
$472,100
$4,056 156,000 $3,007 288 - - $20,837 - $962,280 - $4,056
156,000
kWh
$3,007
288
kW-months/year
-
-
MMBtu
$20,837
-
Tgal
$962,280
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ %
Electricity Usage Electricity Demand Natural Gas Water Consumption Increase in Production Electricity Usage Electricity Demand Natural Gas Water Consumption Increase in Production