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IAC Assessment: UD0659
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IAC Assessment: UD0659
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IAC Center University of Dayton
Assessment Year 2002
Principal Product Injection molded parts
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 140
Plant Area (Sq.Ft.) 60,000
Annual Production 1,800,000 Pounds
Production Hrs. Annual 5,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $187,824 4,774,200 kWh $0.04
Electricity Demand $96,758 10,464 kW-months/year $9.25
Natural Gas $179,432 20,474 MMBtu $8.76
TOTAL ENERGY COSTS $483,545
RECOMMENDED SAVINGS* $161,233 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $113,222
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 4.625 DEVELOP STANDARD OPERATING PROCEDURES Savings:
$103,190
Cost:
$31,120
- - - - - - - - $103,190 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$103,190
-
$
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$17,109
Cost:
$68,300
$11,897 283,267 $5,212 566 - - - - - - $11,897
283,267
kWh
$5,212
566
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,958
Cost:
$28,264
$7,558 179,955 $3,400 370 - - - - - - $7,558
179,955
kWh
$3,400
370
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$5,878
Cost:
$3,000
- - - - - - $5,878 671 - - -
-
kWh
-
-
kW-months/year
-
-
$
$5,878
671
MMBtu
-
-
$
05: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$5,400
Cost:
$6,750
- - - - $5,400 - - - - - -
-
kWh
-
-
kW-months/year
$5,400
-
$
-
-
MMBtu
-
-
$
06: 2.4235 REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES Savings:
$5,040
Cost:
$1,300
$5,040 120,000 - - - - - - - - $5,040
120,000
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,633
Cost:
-
$1,584 37,720 $1,049 114 - - - - - - $1,584
37,720
kWh
$1,049
114
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,464
Cost:
$1,000
$1,481 35,272 $983 107 - - - - - - $1,481
35,272
kWh
$983
107
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
09: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$2,424
Cost:
$6,000
$847 20,160 $552 180 - - $1,025 117 - - $847
20,160
kWh
$552
180
kW-months/year
-
-
$
$1,025
117
MMBtu
-
-
$
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,776
Cost:
$120
$1,235 29,400 $541 59 - - - - - - $1,235
29,400
kWh
$541
59
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,450
Cost:
$1,985
$1,008 24,000 $442 48 - - - - - - $1,008
24,000
kWh
$442
48
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
12: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,196
Cost:
$519
$832 19,800 $364 40 - - - - - - $832
19,800
kWh
$364
40
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
13: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$906
Cost:
$1,785
$630 15,000 $276 30 - - - - - - $630
15,000
kWh
$276
30
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
14: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$417
Cost:
$168
$273 6,500 $144 16 - - - - - - $273
6,500
kWh
$144
16
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
15: 2.7122 DISCONNECT BALLASTS Savings:
$392
Cost:
$35
$271 6,540 $121 13 - - - - - - $271
6,540
kWh
$121
13
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$161,233
Cost:
$150,346
$32,656 777,614 $13,084 1,543 $5,400 - $6,903 788 $103,190 - $32,656
777,614
kWh
$13,084
1,543
kW-months/year
$5,400
-
$
$6,903
788
MMBtu
$103,190
-
$
TOTAL IMPLEMENTED Savings:
$113,222
Cost:
$39,025
$2,987 71,212 $1,645 179 $5,400 - - - $103,190 - $2,987
71,212
kWh
$1,645
179
kW-months/year
$5,400
-
$
-
-
MMBtu
$103,190
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes