IAC logo
IAC Assessment: UD0662
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: UD0662
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Dayton
Assessment Year 2003
Principal Product Machined parts and systems
NAICS 333514 - Special Die and Tool, Die Set, Jig, and Fixture Manufacturing
SIC 3544 - Special Dies, Tools, Jigs & Fixtures
Sales $10,000,000-$50,000,000
# of Employees 90
Plant Area (Sq.Ft.) 70,000
Annual Production 10,000 Pieces
Production Hrs. Annual 5,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $46,016 1,576,800 kWh $0.03
Electricity Demand $71,974 5,148 kW-months/year $13.98
Natural Gas $9,860 1,220 MMBtu $8.08
TOTAL ENERGY COSTS $127,850
RECOMMENDED SAVINGS* $17,358 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $4,272
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Increase in Production Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Increase in Production
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ %
01: 4.424 IMPROVE SPACE COMFORT CONDITIONING Savings:
$4,100
Cost:
$5,938
- - - - - - - - - - $4,100 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
$4,100
-
%
02: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$4,006
Cost:
$2,200
- - - - - - $4,006 87 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$4,006
87
gal
-
-
$
-
-
%
03: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$2,950
Cost:
$800
$750 30,000 - - $2,200 275 - - - - - - $750
30,000
kWh
-
-
kW-months/year
$2,200
275
MMBtu
-
-
gal
-
-
$
-
-
%
04: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$1,823
Cost:
$1,500
$810 30,000 $1,013 6 - - - - - - - - $810
30,000
kWh
$1,013
6
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
%
05: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$1,817
Cost:
-
- - $2,617 31 - - - - $(-800) - - - -
-
kWh
$2,617
31
kW-months/year
-
-
MMBtu
-
-
gal
$(-800)
-
$
-
-
%
06: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$971
Cost:
$800
- - $971 69 - - - - - - - - -
-
kWh
$971
69
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
%
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$541
Cost:
$2,030
$203 7,500 $338 2 - - - - - - - - $203
7,500
kWh
$338
2
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
%
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$365
Cost:
-
$162 6,000 $203 1 - - - - - - - - $162
6,000
kWh
$203
1
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
%
09: 2.7122 DISCONNECT BALLASTS Savings:
$328
Cost:
$65
$146 5,400 $182 1 - - - - - - - - $146
5,400
kWh
$182
1
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
%
10: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$204
Cost:
$549
$86 3,175 $118 1 - - - - - - - - $86
3,175
kWh
$118
1
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
%
11: 2.7134 USE PHOTOCELL CONTROLS Savings:
$172
Cost:
$154
$71 2,628 $101 1 - - - - - - - - $71
2,628
kWh
$101
1
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
%
12: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$81
Cost:
-
- - - - $81 10 - - - - - - -
-
kWh
-
-
kW-months/year
$81
10
MMBtu
-
-
gal
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$17,358
Cost:
$14,036
$2,228 84,703 $5,543 112 $2,281 285 $4,006 87 $(-800) - $4,100 - $2,228
84,703
kWh
$5,543
112
kW-months/year
$2,281
285
MMBtu
$4,006
87
gal
$(-800)
-
$
$4,100
-
%
TOTAL IMPLEMENTED Savings:
$4,272
Cost:
$6,092
$71 2,628 $101 1 - - - - - - $4,100 - $71
2,628
kWh
$101
1
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
$4,100
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ %
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Increase in Production Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Increase in Production