Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Dayton |
|---|---|
| Assessment Year | 2003 |
| Principal Product | Aluminum Castings |
| NAICS | 331524 - Aluminum Foundries (except Die-Casting) |
| SIC | 3365 - Aluminum Foundries |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 204 |
| Plant Area (Sq.Ft.) | 67,000 |
| Annual Production | 3,000,000 Pieces |
| Production Hrs. Annual | 7,200 |
| Location (State) | OH |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $209,823 | 8,134,333 | kWh | $0.03 |
| Electricity Demand | $186,069 | 15,060 | kW-months/year | $12.36 |
| Natural Gas | $257,124 | 354,584 | MMBtu | $0.73 |
| TOTAL ENERGY COSTS | $653,016 | |||
| RECOMMENDED SAVINGS* | $488,641 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $8,932 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Increase in Production | Electricity Usage | Electricity Demand | Natural Gas | Increase in Production | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | % | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 4.4530 RESCHEDULE BREAKS TO ALLOW FOR CONTINUOUS PRODUCTION |
Savings: $380,000 Cost: $38,587 |
- | - | - | - | - | - | $380,000 | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$380,000 - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $74,995 Cost: $40,000 |
- | - | - | - | $74,995 | 10,416 | - | - |
- - kWh |
- - kW-months/year |
$74,995 10,416 MMBtu |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.2511 INSULATE BARE EQUIPMENT |
Savings: $14,021 Cost: $1,545 |
$5,980 | 227,378 | $4,794 | 31 | $3,247 | 451 | - | - |
$5,980 227,378 kWh |
$4,794 31 kW-months/year |
$3,247 451 MMBtu |
- - % |
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| 04: 2.2514 COVER OPEN TANKS |
Savings: $7,200 Cost: $12,000 |
- | - | - | - | $7,200 | 1,000 | - | - |
- - kWh |
- - kW-months/year |
$7,200 1,000 MMBtu |
- - % |
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| 05: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR |
Savings: $4,325 Cost: - |
$4,325 | 164,400 | - | - | - | - | - | - |
$4,325 164,400 kWh |
- - kW-months/year |
- - MMBtu |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $3,561 Cost: $8,112 |
$1,947 | 74,880 | $1,614 | 10 | - | - | - | - |
$1,947 74,880 kWh |
$1,614 10 kW-months/year |
- - MMBtu |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $2,363 Cost: $6,762 |
$1,292 | 49,680 | $1,071 | 7 | - | - | - | - |
$1,292 49,680 kWh |
$1,071 7 kW-months/year |
- - MMBtu |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $1,130 Cost: $1,000 |
$665 | 25,200 | $465 | 3 | - | - | - | - |
$665 25,200 kWh |
$465 3 kW-months/year |
- - MMBtu |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.7122 DISCONNECT BALLASTS |
Savings: $790 Cost: $45 |
$432 | 16,632 | $358 | 2 | - | - | - | - |
$432 16,632 kWh |
$358 2 kW-months/year |
- - MMBtu |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.2514 COVER OPEN TANKS |
Savings: $256 Cost: $400 |
- | - | - | - | $256 | 36 | - | - |
- - kWh |
- - kW-months/year |
$256 36 MMBtu |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $488,641 Cost: $108,451 |
$14,641 | 558,170 | $8,302 | 53 | $85,698 | 11,903 | $380,000 | - | $14,641 558,170 kWh |
$8,302 53 kW-months/year |
$85,698 11,903 MMBtu |
$380,000 - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $8,932 Cost: $8,557 |
$6,704 | 255,912 | $1,972 | 12 | $256 | 36 | - | - | $6,704 255,912 kWh |
$1,972 12 kW-months/year |
$256 36 MMBtu |
- - % |
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Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | % | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Increase in Production | Electricity Usage | Electricity Demand | Natural Gas | Increase in Production | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||