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IAC Assessment: UD0668
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IAC Assessment: UD0668
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IAC Center University of Dayton
Assessment Year 2003
Principal Product Aircraft propellers
NAICS 336413 - Other Aircraft Parts and Auxiliary Equipment Manufacturing
SIC 2378 -
Sales $50,000,000-$100,000,000
# of Employees 296
Plant Area (Sq.Ft.) 191,000
Annual Production 3,600 Units
Production Hrs. Annual 8,400
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $191,903 6,501,072 kWh $0.03
Electricity Demand $115,803 708 kW-months/year $163.56
Electricity Fees $23,162 - $ -
Natural Gas $66,594 56,857 MMBtu $1.17
TOTAL ENERGY COSTS $455,103
RECOMMENDED SAVINGS* $146,909 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Primary Product Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Primary Product
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $ $ $ $ $ $ $
01: 2.8118 CHECK FOR ACCURACY OF UTILITY / POWER METERS Savings:
$48,976
Cost:
-
- - - - - - - - - - - - - - $48,976 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
$48,976
-
$
-
-
$
02: 4.424 IMPROVE SPACE COMFORT CONDITIONING Savings:
$40,000
Cost:
$44,000
- - - - - - - - - - - - - - - - $40,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
$40,000
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$22,018
Cost:
$37,750
$16,354 495,600 $5,664 59 - - - - - - - - - - - - - - $16,354
495,600
kWh
$5,664
59
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
04: 2.7131 ADD AREA LIGHTING SWITCHES Savings:
$11,320
Cost:
$7,350
$11,320 343,013 - - - - - - - - - - - - - - - - $11,320
343,013
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
05: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$4,612
Cost:
$1,000
- - - - - - $4,612 753,337 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$4,612
753,337
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
06: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$3,423
Cost:
$200
$3,423 103,740 - - - - - - - - - - - - - - - - $3,423
103,740
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
07: 2.7316 CENTRALIZE CONTROL OF EXHAUST FANS TO ENSURE THEIR SHUTDOWN, OR ESTABLISH PROGRAM TO ENSURE MANUAL SHUTDOWN Savings:
$3,380
Cost:
-
- - - - $3,380 520 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$3,380
520
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
08: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$2,834
Cost:
$1,382
- - - - $2,834 436 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$2,834
436
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
09: 3.8136 SWITCH TO A SOLVENT THAT CAN BE CLEANED AND RE-USED Savings:
$2,248
Cost:
$7,000
- - - - - - - - $7,248 - - - $(-5,000) - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$7,248
-
gal
-
-
$
$(-5,000)
-
$
-
-
$
-
-
$
10: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,723
Cost:
$2,000
- - - - $1,723 265 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,723
265
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,224
Cost:
$2,747
$909 27,552 $315 3 - - - - - - - - - - - - - - $909
27,552
kWh
$315
3
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
12: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$730
Cost:
-
$730 22,050 - - - - - - - - - - - - - - - - $730
22,050
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
13: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$610
Cost:
$642
$360 10,920 $250 3 - - - - - - - - - - - - - - $360
10,920
kWh
$250
3
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
14: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$3,071
Cost:
-
$1,771 53,664 - - - - - - - - $1,300 - - - - - - - $1,771
53,664
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$1,300
-
$
-
-
$
-
-
$
-
-
$
15: 2.7122 DISCONNECT BALLASTS Savings:
$260
Cost:
$60
$195 5,880 $65 1 - - - - - - - - - - - - - - $195
5,880
kWh
$65
1
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
16: 2.2514 COVER OPEN TANKS Savings:
$253
Cost:
$200
$59 1,787 $38 1 $156 24 - - - - - - - - - - - - $59
1,787
kWh
$38
1
kW-months/year
$156
24
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
17: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$227
Cost:
$45
$143 4,340 $84 1 - - - - - - - - - - - - - - $143
4,340
kWh
$84
1
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$146,909
Cost:
$104,376
$35,264 1,068,546 $6,416 68 $8,093 1,245 $4,612 753,337 $7,248 - $1,300 - $(-5,000) - $48,976 - $40,000 - $35,264
1,068,546
kWh
$6,416
68
kW-months/year
$8,093
1,245
MMBtu
$4,612
753,337
Tgal
$7,248
-
gal
$1,300
-
$
$(-5,000)
-
$
$48,976
-
$
$40,000
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Primary Product Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Primary Product