IAC logo
IAC Assessment: UD0668
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: UD0668
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Dayton
Assessment Year 2003
Principal Product Aircraft propellers
NAICS 336413 - Other Aircraft Parts and Auxiliary Equipment Manufacturing
SIC 2378 -
Sales $50,000,000-$100,000,000
# of Employees 296
Plant Area (Sq.Ft.) 191,000
Annual Production 3,600 Units
Production Hrs. Annual 8,400
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $191,903 6,501,072 kWh $0.03
Electricity Demand $115,803 708 kW-months/year $163.56
Electricity Fees $23,162 - $ -
Natural Gas $66,594 56,857 MMBtu $1.17
TOTAL ENERGY COSTS $455,103
RECOMMENDED SAVINGS* $146,909 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Primary Product Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Primary Product
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $ $ $ $ $ $ $
01: 2.8118 CHECK FOR ACCURACY OF UTILITY / POWER METERS Savings:
$48,976
Cost:
-
- - - - - - - - - - - - - - $48,976 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
$48,976
-
$
-
-
$
02: 4.4240 IMPROVE SPACE COMFORT CONDITIONING Savings:
$40,000
Cost:
$44,000
- - - - - - - - - - - - - - - - $40,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
$40,000
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$22,018
Cost:
$37,750
$16,354 495,600 $5,664 59 - - - - - - - - - - - - - - $16,354
495,600
kWh
$5,664
59
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
04: 2.7131 ADD AREA LIGHTING SWITCHES Savings:
$11,320
Cost:
$7,350
$11,320 343,013 - - - - - - - - - - - - - - - - $11,320
343,013
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
05: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$4,612
Cost:
$1,000
- - - - - - $4,612 753,337 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$4,612
753,337
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
06: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$3,423
Cost:
$200
$3,423 103,740 - - - - - - - - - - - - - - - - $3,423
103,740
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
07: 2.7316 CENTRALIZE CONTROL OF EXHAUST FANS TO ENSURE THEIR SHUTDOWN, OR ESTABLISH PROGRAM TO ENSURE MANUAL SHUTDOWN Savings:
$3,380
Cost:
-
- - - - $3,380 520 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$3,380
520
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
08: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$2,834
Cost:
$1,382
- - - - $2,834 436 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$2,834
436
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
09: 3.8136 SWITCH TO A SOLVENT THAT CAN BE CLEANED AND RE-USED Savings:
$2,248
Cost:
$7,000
- - - - - - - - $7,248 - - - $(-5,000) - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$7,248
-
gal
-
-
$
$(-5,000)
-
$
-
-
$
-
-
$
10: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,723
Cost:
$2,000
- - - - $1,723 265 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,723
265
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,224
Cost:
$2,747
$909 27,552 $315 3 - - - - - - - - - - - - - - $909
27,552
kWh
$315
3
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
12: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$730
Cost:
-
$730 22,050 - - - - - - - - - - - - - - - - $730
22,050
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
13: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$610
Cost:
$642
$360 10,920 $250 3 - - - - - - - - - - - - - - $360
10,920
kWh
$250
3
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
14: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$3,071
Cost:
-
$1,771 53,664 - - - - - - - - $1,300 - - - - - - - $1,771
53,664
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$1,300
-
$
-
-
$
-
-
$
-
-
$
15: 2.7122 DISCONNECT BALLASTS Savings:
$260
Cost:
$60
$195 5,880 $65 1 - - - - - - - - - - - - - - $195
5,880
kWh
$65
1
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
16: 2.2514 COVER OPEN TANKS Savings:
$253
Cost:
$200
$59 1,787 $38 1 $156 24 - - - - - - - - - - - - $59
1,787
kWh
$38
1
kW-months/year
$156
24
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
17: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$227
Cost:
$45
$143 4,340 $84 1 - - - - - - - - - - - - - - $143
4,340
kWh
$84
1
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$146,909
Cost:
$104,376
$35,264 1,068,546 $6,416 68 $8,093 1,245 $4,612 753,337 $7,248 - $1,300 - $(-5,000) - $48,976 - $40,000 - $35,264
1,068,546
kWh
$6,416
68
kW-months/year
$8,093
1,245
MMBtu
$4,612
753,337
Tgal
$7,248
-
gal
$1,300
-
$
$(-5,000)
-
$
$48,976
-
$
$40,000
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Primary Product Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Primary Product