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IAC Assessment: UD0670
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IAC Assessment: UD0670
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IAC Center University of Dayton
Assessment Year 2003
Principal Product Plastic Wheel Covers and Bezels
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 153
Plant Area (Sq.Ft.) 79,106
Annual Production 5,400,000 Pieces
Production Hrs. Annual 7,056
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $185,821 6,987,875 kWh $0.03
Electricity Demand $162,594 13,716 kW-months/year $11.85
Natural Gas $192,875 25,091 MMBtu $7.69
TOTAL ENERGY COSTS $543,911
RECOMMENDED SAVINGS* $32,672 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $12,435
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$9,320
Cost:
$4,000
- - - - $9,320 1,215 -
-
kWh
-
-
kW-months/year
$9,320
1,215
MMBtu
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$7,300
Cost:
$5,520
$6,055 232,850 $1,245 96 - - $6,055
232,850
kWh
$1,245
96
kW-months/year
-
-
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,440
Cost:
$20,540
$3,485 134,065 $2,955 228 - - $3,485
134,065
kWh
$2,955
228
kW-months/year
-
-
MMBtu
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,218
Cost:
-
$1,285 49,390 $933 74 - - $1,285
49,390
kWh
$933
74
kW-months/year
-
-
MMBtu
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,644
Cost:
$3,620
$1,284 49,373 $360 28 - - $1,284
49,373
kWh
$360
28
kW-months/year
-
-
MMBtu
06: 2.7122 DISCONNECT BALLASTS Savings:
$1,597
Cost:
$144
$925 35,562 $672 52 - - $925
35,562
kWh
$672
52
kW-months/year
-
-
MMBtu
07: 2.7122 DISCONNECT BALLASTS Savings:
$1,367
Cost:
$70
$792 30,458 $575 44 - - $792
30,458
kWh
$575
44
kW-months/year
-
-
MMBtu
08: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$1,243
Cost:
$2,500
- - - - $1,243 162 -
-
kWh
-
-
kW-months/year
$1,243
162
MMBtu
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$813
Cost:
$1,458
$471 18,110 $342 26 - - $471
18,110
kWh
$342
26
kW-months/year
-
-
MMBtu
10: 2.2511 INSULATE BARE EQUIPMENT Savings:
$730
Cost:
$160
$367 14,112 $363 24 - - $367
14,112
kWh
$363
24
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$32,672
Cost:
$38,012
$14,664 563,920 $7,445 572 $10,563 1,377 $14,664
563,920
kWh
$7,445
572
kW-months/year
$10,563
1,377
MMBtu
TOTAL IMPLEMENTED Savings:
$12,435
Cost:
$22,212
$6,958 267,585 $5,477 424 - - $6,958
267,585
kWh
$5,477
424
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas