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IAC Assessment: UD0671
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IAC Assessment: UD0671
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IAC Center University of Dayton
Assessment Year 2003
Principal Product Coated Steel
NAICS 332812 - Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers
SIC 3479 - Metal Coating And Allied Services
Sales $50,000,000-$100,000,000
# of Employees 100
Plant Area (Sq.Ft.) 231,418
Annual Production 174,722 Tons
Production Hrs. Annual 6,000
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $179,360 12,811,200 kWh $0.01
Electricity Demand $280,538 27,420 kW-months/year $10.23
Natural Gas $1,667,875 363,722 MMBtu $4.59
TOTAL ENERGY COSTS $2,218,773
RECOMMENDED SAVINGS* $187,801 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $22,350
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal
$ kWh $ kW-months/year $ MMBtu $ Tgal
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$137,400
Cost:
$100,000
- - - - $137,400 30,000 - - -
-
kWh
-
-
kW-months/year
$137,400
30,000
MMBtu
-
-
Tgal
02: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$17,075
Cost:
$70
$6,525 408,000 $10,550 68 - - - - $6,525
408,000
kWh
$10,550
68
kW-months/year
-
-
MMBtu
-
-
Tgal
03: 2.7131 ADD AREA LIGHTING SWITCHES Savings:
$12,090
Cost:
$15,000
$4,549 291,600 $7,541 49 - - - - $4,549
291,600
kWh
$7,541
49
kW-months/year
-
-
MMBtu
-
-
Tgal
04: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$11,713
Cost:
-
- - - - - - $11,713 5,653,029 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$11,713
5,653,029
Tgal
05: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$5,275
Cost:
-
$2,015 126,000 $3,260 21 - - - - $2,015
126,000
kWh
$3,260
21
kW-months/year
-
-
MMBtu
-
-
Tgal
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,103
Cost:
$442
$1,317 84,414 $1,786 13 - - - - $1,317
84,414
kWh
$1,786
13
kW-months/year
-
-
MMBtu
-
-
Tgal
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$896
Cost:
$270
$337 21,600 $559 4 - - - - $337
21,600
kWh
$559
4
kW-months/year
-
-
MMBtu
-
-
Tgal
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$249
Cost:
$702
$94 6,000 $155 1 - - - - $94
6,000
kWh
$155
1
kW-months/year
-
-
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$187,801
Cost:
$116,484
$14,837 937,614 $23,851 156 $137,400 30,000 $11,713 5,653,029 $14,837
937,614
kWh
$23,851
156
kW-months/year
$137,400
30,000
MMBtu
$11,713
5,653,029
Tgal
TOTAL IMPLEMENTED Savings:
$22,350
Cost:
$70
$8,540 534,000 $13,810 89 - - - - $8,540
534,000
kWh
$13,810
89
kW-months/year
-
-
MMBtu
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal