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IAC Assessment: UD0673
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IAC Assessment: UD0673
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IAC Center University of Dayton
Assessment Year 2003
Principal Product Plastic injection molded parts and tubing
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 65,000
Annual Production 17,000,000 Pounds
Production Hrs. Annual 8,568
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $306,422 8,204,400 kWh $0.04
Electricity Demand $91,530 13,020 kW-months/year $7.03
Natural Gas $33,900 5,131 MMBtu $6.61
TOTAL ENERGY COSTS $436,523
RECOMMENDED SAVINGS* $42,534 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $12,558
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Electricity Usage Electricity Demand Personnel Changes
$ kWh $ kW-months/year $ $
01: 4.112 REPLACE OLD MACHINE WITH NEW AUTOMATIC MULTI-STATION TOOL Savings:
$22,837
Cost:
$8,450
- - - - $22,837 - -
-
kWh
-
-
kW-months/year
$22,837
-
$
02: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$10,820
Cost:
$9,840
$8,397 239,904 $2,423 28 - - $8,397
239,904
kWh
$2,423
28
kW-months/year
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,940
Cost:
$9,945
$3,900 111,385 $1,040 12 - - $3,900
111,385
kWh
$1,040
12
kW-months/year
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,738
Cost:
$3,024
$1,349 38,556 $389 5 - - $1,349
38,556
kWh
$389
5
kW-months/year
-
-
$
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$850
Cost:
$25
$660 18,850 $190 2 - - $660
18,850
kWh
$190
2
kW-months/year
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$743
Cost:
$1,591
$646 18,442 $97 1 - - $646
18,442
kWh
$97
1
kW-months/year
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$390
Cost:
$262
$390 11,156 - - - - $390
11,156
kWh
-
-
kW-months/year
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$216
Cost:
$707
$168 4,805 $48 1 - - $168
4,805
kWh
$48
1
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$42,534
Cost:
$33,844
$15,510 443,098 $4,187 49 $22,837 - $15,510
443,098
kWh
$4,187
49
kW-months/year
$22,837
-
$
TOTAL IMPLEMENTED Savings:
$12,558
Cost:
$12,864
$9,746 278,460 $2,812 33 - - $9,746
278,460
kWh
$2,812
33
kW-months/year
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Personnel Changes Electricity Usage Electricity Demand Personnel Changes